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Overhead Crane Safety

Total questions: 40

Worksheet time: 23mins

Name
Class
Date
1.

What are the load capacity limits for overhead cranes?

a)

Determined by the manufacturer

b)

Based on the weight of the operator

c)

Depends on the weather conditions

d)

Determined by the color of the crane

2.

What are the inspection and maintenance procedures for overhead cranes?

a)

Regular visual inspections, load testing, lubrication of moving parts, and checking for wear and tear

b)

Painting the crane pink

c)

Hanging decorative lights on the crane

d)

Replacing the wheels with square-shaped ones

3.

What are some safe operating practices for using overhead cranes?

a)

Proper training for operators, regular inspection and maintenance of equipment, following load capacity limits, and using appropriate safety devices and procedures.

b)

Using damaged equipment without inspection

c)

Ignoring load capacity limits and overloading the crane

d)

Not providing any safety training to the operators

4.

What are the emergency procedures to follow when using an overhead crane?

a)

Skip regular inspections

b)

Make up emergency procedures on the spot

c)

Ignore the manufacturer's guidelines and procedures

d)

Follow the manufacturer's guidelines and procedures, conduct regular inspections, and have a plan in place for emergencies.

5.

What are the communication signals used in overhead crane operations?

a)

Morse code and carrier pigeons

b)

Text messages and hand gestures

c)

Smoke signals and semaphore flags

d)

Hand signals and radio communication

6.

What personal protective equipment should be worn when operating an overhead crane?

a)

Winter coat, snow boots, and ski goggles

b)

Swimsuit, flip flops, and sunhat

c)

Hard hat, safety glasses, and gloves

d)

Chef's apron, oven mitts, and hairnet

7.

How often should overhead cranes be inspected for safety?

a)

Every 5 years

b)

Once a year

c)

Once a month

d)

Only when there is an accident

8.

What are the consequences of exceeding the load capacity limits for an overhead crane?

a)

Increased efficiency and productivity

b)

The consequences of exceeding the load capacity limits for an overhead crane can include structural damage, equipment failure, and potential injury or loss of life.

c)

Reduced wear and tear on the crane

d)

Improved safety and compliance

9.

What are the steps to take in case of a power failure while using an overhead crane?

a)

Leave the load hanging in the air

b)

Continue operating the crane as usual

c)

Safely lower the load to the ground, secure the load, and notify appropriate personnel.

d)

Try to move the load to a different location

10.

What are the potential risks of not following the load capacity limits for an overhead crane?

a)

Increased efficiency and productivity

b)

Structural damage, equipment failure, and potential injury or loss of life

c)

Reduced wear and tear on the crane

d)

Improved safety and compliance

11.

What are the key elements of effective communication during overhead crane operations?

a)

Using semaphore flags

b)

Yelling loudly

c)

Standard hand signals and verbal communication

d)

Sending text messages

12.

What are the different types of rigging equipment commonly used in overhead crane operations?

a)

Scaffolding, ladders, and platforms

b)

Anchors, pulleys, and winches

c)

Chains, ropes, and cables

d)

Slings, shackles, hooks, and spreader bars

13.

Explain the process of calculating the load capacity for rigging. What factors need to be considered?

a)

Weight of the load, angle and configuration of the rigging, load capacity charts or tables

b)

Number of workers involved in the rigging process

c)

Weather conditions on the day of rigging

d)

Color of the rigging material

14.

Why is it important to regularly inspect and maintain rigging equipment? What are the potential risks of neglecting maintenance?

a)

Regular maintenance is not important, as rigging equipment rarely fails

b)

There are no risks associated with neglecting maintenance of rigging equipment

c)

Neglecting maintenance only leads to minor inconveniences

d)

Neglecting maintenance can lead to equipment failure, which can result in accidents, injuries, and even fatalities.

15.

What is the significance of understanding the center of gravity in rigging? How does it impact the lifting process?

a)

It has no impact on the lifting process

b)

It only affects the visual appearance of the lifting equipment

c)

It is only important for small loads

d)

It helps in determining the proper rigging configuration and placement of lifting equipment, and ensures stability and prevents load shifting during lifting operations.

16.

What are some common issues that can arise with rigging equipment, and how can they be prevented?

a)

Overloading, proper use of hardware, and regular inspections

b)

Some common issues with rigging equipment include overloading, improper use of hardware, and lack of inspection. These can be prevented by following weight limits, using equipment properly, and conducting regular inspections and maintenance.

c)

Overloading, improper use of software, and lack of maintenance

d)

Underloading, proper use of hardware, and lack of inspection

17.

Explain the concept of shock loading in rigging. Why is it important to avoid shock loading?

a)

It is important to avoid shock loading in rigging because it can lead to accidents, equipment damage, and injury to personnel.

b)

Shock loading in rigging is not important and does not cause any harm

c)

Avoiding shock loading in rigging is not necessary and does not have any impact

d)

Shock loading in rigging is important because it helps to increase efficiency

18.

What are the potential consequences of using rigging equipment that does not meet the required safety standards?

a)

Improved safety and reduced risk

b)

Accidents, injuries, and fatalities

c)

Increased productivity and efficiency

d)

No consequences at all

19.

How can the proper use of taglines enhance safety during crane operations? What are the key considerations when using taglines?

a)

Taglines can enhance safety by providing control and guidance to the load being lifted. Key considerations include length, entanglement, and communication.

b)

Taglines should be as long as possible to provide better control

c)

The color of the tagline is the only key consideration

d)

Taglines have no impact on safety during crane operations

20.
This would be an example of  ___________________ ? 
a)
D ring 
b)
Clevis 
c)
Master link 
d)
O ring 
21.
These are used to prevent slings from being cut or damaged these would be an example of ______________________ ? 
a)
Half moons
b)
Corner grips
c)
Manufactured softeners
d)
Cover grips
22.
These would be examples of ________________ ? 
a)
Shackles 
b)
Turn buckles 
c)
Clevis
d)
D- rings
23.
This would be an example of a __________________________ ?
a)
Eye hook 
b)
Shackle hook 
c)
Master hook 
d)
Latch hook
24.
These would be examples of _______________________________ ? 
a)
Nylon slings 
b)
Nylon chokers
c)
Cable slings 
d)
Composite slings
25.
This would be an example of what type of sling ?
a)
Metal mesh
b)
Braided chain 
c)
Metal braided
d)
Wire braided
26.
The assembly in this picture would be called a ________________________ ?
a)
Sheave
b)
Roller
c)
Idler pulley 
d)
Cable guides
27.
Of the three types of hitches shown in the picture which one has the heaviest rated capacity?
a)
Vertical
b)
Choker
c)
Basket
d)
They are all equal
28.
Of these four hitches pictured which one has the heaviest rated capacity ?
a)
Vertical hitch
b)
Choker hitch 
c)
Basket hitch
d)
Bridle hitch
29.
The identification tag on nylon slings can be removed legally ? 
a)
True 
b)
False
30.
Certified safety chains must be inspected annually? 
a)
True 
b)
False
31.
This is found on slings and would be called a _________________________ ? 
a)
Identification tag
b)
Material load tag 
c)
Weight standards tag
d)
Pre-certification tag
32.
It is an acceptable practice to drag certified safety chains on the ground if they are too heavy when using ?
a)
True 
b)
False
33.
The item circled in the photo would be an example of a ____________________ ?
a)
Mechanical splice 
b)
Crimp splice 
c)
Swag splice 
d)
Full splice
34.
The center part of this cable that is circled would be referred to as the _________________ ? 
a)
Core 
b)
Load strand
c)
Main support strand
d)
Center strand 
35.
This cable choker in the condition shown in the picture is acceptable for regular use with no safety issues ?
a)
True 
b)
False
36.

What is the correct Sequence for daily checking of Overhead bottom block hook Condition.

a)

Check hook,check wire rope and check sheave

b)

On Emergency,Check Bottom block sheave movement by swinging front and back,turn hook if ok,check wire rope condition with glove.

c)

Check Bottom block sheave movement by swinging front and back,turn hook if ok,check wire rope condition with glove.

d)

Check bottom block by turning hook if ok, check wire rope condition with glove.

37.

What is the purpose of a Power Cord?

a)

To transmit electrical power

b)

To control voltage

c)

To transmit data signals

d)

To connect to the internet

38.

What are the advantages of Wirerope Slings

a)

Low strength to weight ratio

b)

Very difficult to inspect

c)

Low initial cost and Lighter than alloy chain slings

d)

Easily kinked

and Internal corrosion

39.

Disadvantages of using Alloy Chain Slings

a)

Flexible and Durable

b)

Heavy and Moderately costly

c)

Minimum elongation

d)

Impact resistant

40.

I have learned how to operate Overhead Cranes after attending this Overhead Cranes Safety Course.

Kindly answer in short points what you have learned and how it can benefit your organization.

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