wayground logo

Free Printable Worksheets

Font size

S
M
L
XL
Worksheets

Manual Transmissions Lvl 2

Total questions: 43

Worksheet time: 5hrs 59mins

Name
Class
Date
1.

The clutch friction disc always rotates with the _______.

a)

Flywheel

b)

Pressure Plate

c)

Transmission Input Shaft

d)

Engine Crankshaft

2.

Technician A says the front of the transmission input shaft may be supported by a pilot bearing. Technician B says on some transaxles the input shaft is not supported by a pilot bearing. Who is correct?

a)

A only

b)

B only

c)

Both A and B

d)

Neither A nor B

3.

Gears can _____.

a)

Decrease speed and increase torque

b)

Increase speed and decrease torque

c)

Transfer speed and torque

d)

All of the answers

4.

Technician A says spur-cut gears have teeth cut at an angle. Technician B says spur-cut gears run without creating gear whine. Who is correct?

a)

A only

b)

B only

c)

Both A and B

d)

Neither A nor B

5.

Which of the following gear ratio shows an overdrive condition?

a)

0.85:1

b)

2.15:1

c)

1:1

d)

None of the answers are correct

6.

Using a lubricant that is thicker than service manual specifications can lead to _____.

a)

Gear lockup

b)

Gear jump-out

c)

Gear slippage

d)

Hard shifting

7.

When the clutch is disengaged, the power flow stops at the ______.

a)

Driven disc hub

b)

Transmission input shaft

c)

Torsion springs

d)

Pressure plate and flywheel

8.

When an idler gear is placed between the driving and driven gear, the driven gear ______.

a)

Rotates in the direction opposite to the driving gear

b)

Rotates in the same direction as the driving gear

c)

Rotates faster

d)

Remains stationary

9.

The component used to look the main shaft (output shaft) and a speed gear together is the _________.

a)

Shift linkage

b)

Synchronizer

c)

Transfer case

d)

Shift fork

10.

Technician A says helical cut gears have teeth cut at a 90-degree angle to the side of the gear. Technician B says helical gears run without creating gear whine. Who is correct?

a)

A only

b)

B only

c)

Both A and B

d)

Neither A nor B

11.

When a large gear is driving a smaller gear you will have:

a)

A speed decrease in the driven gear

b)

A torque increase in the drive gear

c)

Overdrive

d)

Underdrive

12.

In a gear set that has a ratio of 2:1. Choose All correct answers. There may be more than one.

a)

Torque will double from the input drive gear

b)

Speed of the driven gear will be reduced by half

c)

Toque of the driven gear will be reduced by half

d)

Speed of the driven gear will be double

13.

When calculating the gear ratio on a gear set that incorporates and idler gear.

a)

You must use the two gear ratio math method

b)

You can ignore the idler gear size and calculate using the drive and driven gears only.

c)

You have to measure the size of the gear with a dial caliper before you can calculate the ratio

d)

You must know the speed of the gear first before you can calculate the gear ratio.

14.

Which gear is used for reverse?

a)

A

b)

B

15.

Which gear is helical in design?

a)

A

b)

B

16.

Which gearset would be used for 1st gear?

a)

A

b)

B

c)

C

d)

D

17.

Which gearset would be used for 3rd gear?

a)

A

b)

B

c)

C

d)

D

18.

Which gearset would be used for 2nd gear?

a)

A

b)

B

c)

C

d)

D

19.

Which gear is used for direct drive?

a)

A

b)

B

c)

C

d)

D

20.

The depicted gear set has a ratio of:

a)

1:4

b)

4:1

c)

2:8

d)

20:5

21.

What is the purpose of synchronizers in a manual transmission?

a)

To increase fuel efficiency

b)

To reduce engine noise

c)

To match the rotational speeds of the gears before engaging them

d)

To prevent gear slippage

22.

What are some common transmission problems and their possible causes?

a)

Slipping gears, delayed engagement, leaking fluid

b)

Stuck in one gear, slipping clutch, broken transmission mount

c)

Burning smell, rough shifting, noisy transmission

d)

Low fluid levels, worn clutch, faulty torque converter

23.

A technician is inspecting transmission fluid. What should the tech be looking for:

a)

Color

b)

Smell

c)

Presence of metal flakes

d)

All of the above

24.

What does a low gear provide in terms of speed and torque?

a)

High speed and high torque

b)

Low speed and low torque

c)

Low speed and high torque

d)

High speed and low torque

25.

What is the formula for calculating gear ratio?

a)

RPM input divided by the ratio

b)

RPM output divided by the ratio

c)

T of the output gear multiplied by T of the input gear

d)

T of the output gear divided by T of the input gear

26.

What is the purpose of a high gear in terms of speed and torque?

a)

High speed and high torque

b)

Low speed and low torque

c)

High speed and low torque

d)

Low speed and high torque

27.

What is the purpose of the neutral gear in a vehicle?

a)

To increase speed

b)

To disengage the transmission from the engine

c)

To increase torque

d)

To engage the engine's rotational energy

28.

A rear-wheel drive 5-speed manual transmission is being discussed. What is the gear ratio when the transmission is in 4th gear?

a)

1:1

b)

8:1

c)

1.5:1

d)

3:1

29.

A five-speed transmission is in third gear. Which is correct?

a)

The 1-2 synchronizer is in neutral

b)

The 3-4 synchronizer is moved to engage third gear

c)

Both A and B

d)

Neither A nor B

30.

A four-speed transmission is making a grinding noise only while shifting into second gear. This could be caused by ________.

a)

A damaged main drive gear

b)

A faulty 1-2 synchronizer sleeve

c)

Either A or B

d)

Neither A nor B

31.

When one synchronizer is shifted into gear, the movement of the other shifter forks is blocked by the ________.

a)

Detents

b)

Interlocks

c)

Both A and B

d)

Neither A nor B

32.

The detent mechanism inside a transmission is used to ________.

a)

Prevent more than one shift fork from moving at one time

b)

Locate the synchronizer sleeves in the correct position

c)

Both A and B

d)

Neither A nor B

33.

A growling sound is heard with the engine running and the transaxle is in neutral with the clutch engaged (foot off of the clutch pedal). What is the most likely cause?

a)

Excessive main shaft endplay

b)

An input shaft bearing

c)

An output shaft bearing

d)

A pilot bearing

34.

A transaxle has overheated. What is the most likely cause?

a)

The driver was slipping the clutch

b)

Worn synchronizer sleeve(s)

c)

A lack of or low on lubrication oil

d)

Defective input shaft bearing

35.

A five-speed manual transaxle is noisy in all gears. Which is the least likely cause?

a)

A pilot bearing

b)

An input shaft bearing

c)

An output shaft bearing

d)

Final drive side (differential) bearings

36.

The idler gear is used for which gear?

a)

Second

b)

Reverse

c)

Third

d)

First

37.

What are the factors that affect gear ratio selection in a manual transmission?

a)

Intended use, engine characteristics, acceleration, top speed, number of gears

b)

Weather conditions, time of day, brand of the transmission

c)

Color of the vehicle, type of music played, number of cup holders

d)

Fuel efficiency, tire size, weight of the vehicle

38.

Explain the concept of gear ratio in relation to torque and speed.

a)

Gear ratio is the ratio of the speed of the driving gear to the speed of the driven gear.

b)

Gear ratio is the ratio of the diameter of the driving gear to the diameter of the driven gear.

c)

Gear ratio is the ratio of the number of teeth on the driving gear to the number of teeth on the driven gear.

d)

Gear ratio is the ratio of the number of teeth on the driven gear to the number of teeth on the driving gear.

39.

What is the purpose of a differential in a manual transmission?

a)

To engage and disengage the engine from the transmission.

b)

To increase fuel efficiency in the engine.

c)

To change gears in the transmission.

d)

To allow the wheels to rotate at different speeds while turning.

40.

Which shaft always rotates in the opposite direction from the input shaft?

a)

Counter shaft

b)

Reverse shaft

c)

Die Mannschaft

d)

Output shaft

41.

The purpose of the synchronisers is to ensure that both gear units rotate at the same speed. Is this true or false?

a)

True

b)

False

42.

Which shaft has a splined end?

a)

Die Mannschaft

b)

Counter shaft

c)

Input shaft

d)

Reverse shaft

43.

What is a manual Transmission housing usually made of?

a)

Carbon Fiber

b)

Steel

c)

Aluminium

d)

Plastic