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Engineering April Quiz

Total questions: 10

Worksheet time: 5mins

Name
Class
Date
1.

Each site must develop a plan to check E-Stops periodically to ensure that E-Stops function normally. These checks must be performed by maintenance personnel.  What is the frequency of this inspection for Injection molding machine, 6-axis industrial robots and high-risk equipment?

a)

Daily

b)

Weekly

c)

Quarterly

d)

Every 6-month

e)

Annually

2.

The interlocks, light curtains, presence detection safety system, and fixed guards must be inspected to ensure that they are in place and in good condition prior to daily equipment start-up.  Who is responsible for conducting of this daily check?

a)

Maintenance technician

b)

Production Leader

c)

Operator working on this equipment

d)

Production manager

e)

Process engineer

3.

What is the purpose of MESlP for existing equipment?

a)

To enhance aesthetic design

b)

To increase production speed

c)

To reduce manufacturing cost

d)

To identify safety gaps and develop improvement plans

4.

What does the acronym "HRN" stand for in the context of equipment safety?

a)

Hazard Risk Notification

b)

Hazard Review Note

c)

Hazard Recognition Number

d)

Hazard Rating Number

5.

A manufacturing facility identifies a machine with a high HRN value due to frequent worker exposure to a hazardous moving part. The company plans to reduce the HRN using different control measures. Which of the following actions would result in the greatest reduction of HRN?

a)

Implementing a strict PPE policy requiring workers to wear gloves and safety glasses at all times

b)

Adding an interlocked safety guard that prevents machine operation when open

c)

Conducting additional training sessions on safe machine operation and hazard awareness

d)

Rotating workers every hour to limit individual exposure to the hazard.

6.

What is the risk level goal when doing risk assessment and HRN?

a)

Low risk

b)

Medium risk

c)

Zero risk

d)

Negligible

7.

A maintenance worker is servicing a hydraulic press when it suddenly activates, causing a serious injury. An investigation finds that the worker had followed some safety procedures but missed a critical LOTO step. Which of the following failures most likely led to the accident?

a)

The machine was tagged out, but maintenance was completed faster than expected.

b)

The technician forgot to wear insulated gloves while handling electrical components.

c)

The machine’s warning lights were not functioning properly.

d)

The worker did not verify the absence of stored energy after locking out the main power source.

8.

Below are the purposes of MESIP, except:

a)

Identify compliance of two-handed safety control for legacy equipment 

b)

Confirm light curtain and associated fixed guarding are adequate to prevent employees accessing the hazard 

c)

Upgrade the equipment with latest technology

d)

Identify safety gaps and improvement opportunities for legacy, existing machine and equipment purchased prior to January 1, 2016

9.

What are the residual risks?

a)

Risks that are completely eliminated

b)

Risks that remain after all mitigation efforts have been implemented

c)

Risks that are ignored 

d)

Risks that are unknown

10.

What is the aim for HRN in the HRN process for new machinery and equipment?

a)

To reduce costs

b)

To increase production speed

c)

To enhance employee satisfaction

d)

To ensure safety compliance