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LEAN Manufacturing

Total questions: 20

Worksheet time: 10mins

Name
Class
Date
1.

What is the combination of Lean and Six Sigma known as?

a)

Lean Six Sigma

b)

Lean Management

c)

Six Sigma Plus

d)

Sigma Lean

2.

What is Kaizen a model of?

a)

Sudden improvement

b)

Continuous improvement

c)

Temporary improvement

d)

No improvement

3.

What does the 5-S methodology focus on?

a)

Organization

b)

Communication

c)

Innovation

d)

Motivation

4.

What does the 'S' in 'Sort' stand for in the Lean 5S methodology?

a)

Shine

b)

Sustain

c)

Sort

d)

Standardize

5.

What is the focus of the philosophy part of Kaizen?

a)

Developing a culture of employee engagement

b)

Increasing profits rapidly

c)

Reducing employee numbers

d)

Implementing strict rules

6.

What does the term "Kaizen" mean?

a)

Continuous improvement

b)

Sudden change

c)

Temporary fix

d)

Random action

7.

Which step in the Lean 5S methodology focuses on making 5S a habit by integrating it into daily work routines?

a)

Sort

b)

Sustain

c)

Shine

d)

Standardize

8.

What is Six Sigma?

a)

A method to improve and manage business processes

b)

A type of financial analysis

c)

A marketing strategy

d)

A software development tool

9.

Which of the following is NOT one of the 5-S steps?

a)

Sort

b)

Shine

c)

Simplify

d)

Sustain

10.

What is the purpose of the 'Set in Order' step in the Lean 5S methodology?

a)

To clean up the work area

b)

To make 5S a habit

c)

To return everything to its place

d)

To set rules for use

11.

Who is primarily involved in Kaizen events?

a)

Only top management

b)

Teams of employees at all levels

c)

External consultants

d)

Customers and clients

12.

What does a LEAN approach focus on improving?

a)

Employee satisfaction

b)

Marketing strategies

c)

Processes by which products and services are created and delivered

d)

Office aesthetics

13.

Which of the following is NOT a part of the LEAN principles shown in the diagram?

a)

Define Value

b)

Map Value Stream

c)

Increase Costs

d)

Pursuit Perfection

14.

What does Kaizen emphasize in terms of employee involvement?

a)

Involving only senior management

b)

Involving front line employees

c)

Excluding front line employees

d)

Involving only external stakeholders

15.

What is the main goal of LEAN transformation?

a)

Increasing production speed

b)

Creating the most value for the customer while minimizing waste

c)

Expanding market share

d)

Reducing employee numbers

16.

What is the main focus of the LEAN approach?

a)

Doing more work with less resources

b)

Doing more productive work with less effort and waste

c)

Increasing the number of tasks regardless of resources

d)

Reducing the quality of work to save time

17.

What does high performance in Six Sigma mean?

a)

High volume, fast turnaround times, few errors, and low cost

b)

High cost, slow processes, and many errors

c)

Low volume, high errors, and high cost

d)

Slow turnaround times and high defects

18.

Which of the following is NOT a phase in the Six Sigma process?

a)

Analyze

b)

Improve

c)

Develop

d)

Control

19.

What does Six Sigma aim to improve in Lean Six Sigma?

a)

Speed and cost

b)

Variation and quality

c)

Waste and creativity

d)

Complexity and timeliness

20.

What is the primary focus of Lean in Lean Six Sigma?

a)

Reduce variation

b)

Eliminate waste

c)

Increase complexity

d)

Enhance creativity