wayground logo

Free Printable Worksheets

Font size

S
M
L
XL
Worksheets

Chapter 11 - Casting Processes

Total questions: 16

Worksheet time: 12mins

Name
Class
Date
1.

Which one of the following casting processes is the most widely used

a)

centrifugal casting

b)

die casting

c)

investment casting

d)

sand casting

e)

shell casting

2.

In sand casting, the volumetric size of the pattern is________the cast part

a)

bigger than

b)

same size as

c)

smaller than

3.

Silica sand has which one of the following compositions

a)

Al₂O₃

b)

SiO

c)

SiO₂

d)

SiSO₄

4.

For which one of the following reasons is a green mold named

a)

green is the color of the mold

b)

moisture is contained in the mold

c)

mold is cured

d)

mold is dry

5.

Given that Wₘ = weight of the molten metal displaced by a core and Wc = weight of the core, the buoyancy force is which one of the following

a)

downward force = Wₘ + Wc

b)

downward force = Wₘ - Wc

c)

upward force = Wₘ + Wc

d)

upward force = Wₘ - Wc

6.

Which of the following casting processes are expendable mold operations (four correct answers)

a)

centrifugal casting

b)

shell molding

c)

investment casting

d)

sand casting

e)

vacuum molding

7.

Shell molding is best described by which one of the following

a)

casting operation in which the molten metal has been poured out after a thin shell has been solidified in the mold

b)

casting process in which the mold is a thin shell of sand bonded by a thermosetting resin

c)

sand-casting operation in which the pattern is a shell rather than a solid form

d)

casting operation used to make artificial sea shells

8.

Investment casting is also known by which one of the following names

a)

fast-payback molding

b)

full-mold process

c)

lost-foam process

d)

lost-pattern process

e)

lost-wax process

9.

In plaster mold casting, the mold is made of which one of the following materials

a)

Al₂O₃

b)

CaSO₄·H₂O

c)

SiC

d)

SiO₂

10.

Which of the following qualifies as a precision-casting process (two correct answers)

a)

ingot casting

b)

investment casting

c)

plaster-mold casting

d)

sand casting

e)

shell molding

11.

Which of the following casting processes are permanent mold operations (three correct answers)

a)

centrifugal casting

b)

die casting

c)

expanded polystyrene process

d)

sand casting

e)

slush casting

12.

Which of the following metals would typically be used in die casting (three best answers)

a)

aluminum

b)

cast iron

c)

steel

d)

tin

e)

zinc

13.

Cupolas are furnaces used to melt which of the following metals

a)

aluminum

b)

cast iron

c)

steel

d)

zinc

14.

A misrun is which one of the following defects in casting

a)

globules of metal becoming entrapped in the casting

b)

metal is not properly poured into the downsprue

c)

metal solidifies before filling the cavity

d)

microporosity

e)

"pipe" formation

15.

Which of the following are advantages of die casting over sand casting (four best answers)

a)

better surface finish

b)

closer tolerances

c)

higher production rates

d)

larger parts can be cast

e)

mold can be reused

16.

Which one of the following casting metals is most important commercially

a)

aluminum and its alloys

b)

bronze

c)

cast iron

d)

cast steel

e)

zinc alloys