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Worksheets

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Total questions: 61

Worksheet time: 31mins

Name
Class
Date
1.

A method that does not require clamping, chucking, or holding round workpieces

a)

CENTERLESS GRINDING

b)

LASER MACHINING

c)

CHEMICAL MILLING

d)

ULTRAFINISHING

2.

A white metal almost as bright as silver and is malleable and ductile and can be welded

a)

NICKEL

b)

ALUMINUM

c)

WHITE IRON

d)

LEAD

3.

After any cutting or standard grinding operation, the surface of a workplace will consist of:

a)

SMEAR METAL

b)

ULTRAFINISHING

c)

SUPERFINISHING

d)

CENTERLESS GRINDING

4.

Which of the following where pipe wrench (Stillson) was designed to be used?

a)

HEXAGONAL OBJECTS

b)

SQUARE OBJECTS

c)

ROUND OBJECTS

d)

FLAT OBJECTS

5.

Taylor’s equation relates cutting speed v and tool life T for particular combination of tool and workpiece, VT^n= constant. This equation is also known as:

a)

FLANK WEAR

b)

NOSE FAILURE

c)

CRATER WEAR

d)

TOOL LIFE

6.

Which of the following is correct in pouring babbitt?

a)

IT CAN BE DONE IN SEVERAL POURING

b)

MUST BE POURED ALL AT ONE TIME

c)

CAN BE DONE AT INTERVALS

d)

MUST BE DONE IN COOL PLACE

7.

It reduce friction and do not cause rust but are less efficient of heat removal than water

a)

SAL SODA

b)

KEROSENE LUBRICANTS

c)

STRAIGHT CUTTING OILS

d)

AIR

8.

In machine shop, if the lips of a drill are of different lengths then which of the following will likely happen?

a)

THE DRILL WILL NOT CUT

b)

THE HOLE WILL BE LARGER THAN THE DRILL

c)

THE HOLE WILL BE SMALLER THAN THE DRILL

d)

NONE OF THESE WILL HAPPEN

9.

Addition of ____ to water produces an efficient, inexpensive cutting fluid that does not promote rusting:

a)

SAL SODA

b)

KEROSENE LUBRICANTS

c)

STRAIGHT CUTTING OIS

d)

AIR

10.

How do you call the process used to retard corrosion (rust) on iron pipe and fitting?

a)

TINNING

b)

GALVANIZING

c)

SOLDERING

d)

SULPHURIZING

11.

Which of the following is a good heat remove, but it promote rust?

a)

AIR

b)

KEROSENE

c)

CARBON DIOXIDE

d)

WATER

12.

Copper is annealed by heating to a cherry red color and _____

a)

DOUSING IN COLD WATER

b)

DOUSING IN OIL

c)

COOLING SLOWLY IN AIR

d)

DOUSING IN HOT WATER

13.

Which of the following is used to reduce friction, remove heat, remove chips and protect against corrosion

a)

WATER VAPOR

b)

CARBON

c)

AIR

d)

CUTTING FLUID

14.

On XX heavy pipe the extra metal is added to which of the folowing?

a)

OUTSIDE

b)

INSIDE

c)

HALF ON THE INSIDE, HALF ON THE OUTSIDE

d)

¾ ON THE OUTSIDE, ¼ ON THE INSIDE

15.

Percent of the heat developed in cutting is due to friction between the tool and the workpiece is

a)

APPROXIMATELY 50%

b)

APPROXIMATELY 10%

c)

APPROXIMATELY 25%

d)

APPROXIMATELY 75%

16.

In one turn of the screw in a micrometer, it moves the spindle by what amount?

a)

0.25”

b)

0.025”

c)

0.205”

d)

0.110”

17.

Soluble in the presence of high temperature iron used in specific cases, usually in finishing operations

a)

CERAMIC TOOLS

b)

DIAMONDS

c)

HIGH SPEED

d)

ALUMINUM

18.

Cast iron weighs 640 pounds per cubic foot. How much is the weight of a cast iron block 14”x12”x18”?

a)

1200 LBS

b)

1120 LBS

c)

1000 LBS

d)

1088 LBS

19.

Which of the following is manufactured from aluminum oxide have the same expected life as carbide tools but can operate at speeds from two to three times higher?

a)

CERAMIC TOOLS

b)

HIGH SPEED STEEL

c)

DIAMONDS

d)

CARBON TOOL STEEL

20.

Shooting sand, steel grit, or steel shot against work pieces to remove casting sand, scale and oxidation

a)

ABRASIVE CLEANING

b)

TUMBLING

c)

BARREL FINISHING

d)

ANODIZING

21.

The differential of the shear equation is the:

a)

A. DEFLECTION OF THE BEAM

b)

B. TENSILE STRENGTH OF BEAM

c)

C. COMPRHENSIVE STRENGTH OF BEAM

d)

D. LOAD ON THE BEAM

22.

The pressure drop across a turbine is 30 psi. The flow rate is 60 gallons per minute. Calculate the power output of the turbine.

a)

A. 0.41 hp

b)

B. 1.05 hp

c)

C. 2.54 hp

d)

D. 6.30 hp

23.

An electroplating-acid bath oxidation process for aluminum and magnesium. The work piece is the anode in the electrical circuit

a)

ABRASIVE CLEANING

b)

TUMBLING

c)

BARREL FINISHING

d)

ANODIZING

24.

Alloy that improves strength of steel t high temperature application:

a)

A. ALUMINUM

b)

B. SILICON

c)

C. MANGANESE

d)

D. CHROMIUM

25.

What material where a scriber is made from?

a)

CARBON STEEL

b)

TOOL STEEL

c)

COLD-ROLLED STEEL

d)

HOT-ROLLED STEE

26.

What is the reason why drill “squeals” when cutting?

a)

DRILL BEING GROUND IMPROPERLY

b)

INSUFFICIENT LUBRICATION

c)

DRILL BEING TOO HOT

d)

ANY OF THE ABOVE

27.

A piece of mild steel held against an emery wheel will give off

a)

BRIGHT SHINY SPARKS

b)

NO SPARKS

c)

LIGHT STRAW-COLORED SPARKS

d)

GREEN SPARKS

28.

Which of the following describes a flexible back hacksaw blade?

a)

ONLY THE TEETH HARDENED

b)

A MOVABLE BACK

c)

FLEXIBLE ENDS

d)

ONLY THE BACK HARDENED

29.

How do you call the opposite directional forces equal in magnitude and parallel

a)

A. NON COPLANAR

b)

B. COUPLE

c)

C. CENTROID

d)

D. COPLANAR

30.

How do you call the pipe fitting which has two openings and provides a turn of 90 degrees?

a)

AN ELBOW

b)

A COUPLING

c)

A TEE

d)

A UNION

31.

In which of the following where tubing is measured by:

a)

INSIDE DIAMETER

b)

THICKNESS OF WALL

c)

OUTSIDE DIAMETER

d)

WIRE GAGE

32.

Machine used to flatten surface on a vertical, horizontal or even angular plane?

a)

SHAPER MACHINE

b)

POWER SAW

c)

BORING MACHINE

d)

DRILLING MACHINE

33.

It is a work-supporting device which is bolted to the saddle of the lathe machine. It travels with the cutting tool, it is a prevention of the springing away of the work piece from cutting tools

a)

A. RUBBER-FLEX COLLETS

b)

B. FOLLOWER REST

c)

C. TOOL POST

d)

D. CARRIAGE STOP

34.

Which of the following is the measure of torsional stress?

a)

A. RIGIDITY

b)

B. STIFFNESS

c)

C. ACCURACY

d)

D. PRECISION

35.

The pressure drop across a turbine is 30 psi. The flow rate is 60 gallons per minute. Calculate the power output of the turbine.

a)

0.41 hp

b)

1.05 hp

c)

2.54 hp

d)

6.30 hp

36.

All these basic kinds of cast iron, except

a)

GRAY IRON

b)

MALLEABLE IRON

c)

WHITE IRON

d)

RED IRON

37.

To avoid brittleness of weld or the residual stress in the welding, it is normally stress relieved of:

a)

ANNEALING

b)

TEMPERING

c)

NORMALIZING

d)

FLAME HARDENING

38.

How do you call the metals that contain large amount of carbon content?

a)

FERROUS METALS

b)

NON-FERROUS METALS

c)

BASE METALS

d)

PRECIOUS METALS

39.

It is a type of coil where the helical coil is wrapped into a circle forming an annular ring

a)

VOLUTE SPRING

b)

HAIR SPRING

c)

MOTOR SPRING

d)

GARTER SPRING

40.

It is the treatment of steel that produces extremely hard surface. The process consists of exposing the steel to hot ammonia gas for some hours

a)

NITRIDING

b)

CYANIDING

c)

CARBURIZING

d)

AMMONIA BATH

41.

What type of compound screw which produces a motion equal to the difference in motion between the two component screws?

a)

MACHINE SCREW

b)

TANDEN SCREW

c)

DIFFERENTIAL SCREW

d)

VARIABLE SCREW

42.

It is also known as strain drawing. It is the process whereby certain degree of hardness is sacrificed in order to reduce brittleness and increase the toughness of steel tool

a)

TEMPERING

b)

NORMALIZING

c)

ANNEALING

d)

QUENCHING

43.

Ability of a material to resist loads that are applied suddenly and often at high velocity

a)

FATIGUE STRENGTH

b)

BENDING STRENGTH

c)

COMPRESSIVE STRENGTH

d)

IMPACT STRENGTH

44.

One of these materials is not a structural steel?

a)

LOW CARBON STEEL

b)

STAINLESS STEEL

c)

TOOL AND DIE STEEL

d)

MEDIUM CARBON STEEL

45.

The property of a material to resist various kinds of rapidly alternating stresses

a)

FATIGUE STRENGTH

b)

BENDING STRENGTH

c)

COMPRESSIVE STRENGTH

d)

IMPACT STRENGTH

46.

Difference between maximum material limits of mating parts, or it is a minimum clearance or maximum interference between parts

a)

TOLERANCE

b)

VARIANCE

c)

FITS

d)

ALLOWANCE

47.

The property of a material which resists forces from causing a member to bend or deflect in the direction in which the load is applied

a)

BENDING STRENGTH

b)

COMPRESSIVE STRENGTH

c)

TENSILE STRENGTH

d)

TORSIONAL STRENGTH

48.

The changes in shape or geometry of the body due to action of a force on it is called deformation or:

a)

SHEAR STRESSES

b)

COMPRESSIVE STRESSES

c)

STRESSES

d)

STRAINS

49.

The property of a material which resists forces acting to pull the material apart

a)

TENSILE STRENGTH

b)

COMPRESSIVE STRENGTH

c)

BENDING STRENGTH

d)

TORSIONAL STRENGTH

50.

The reciprocal of a diametrical pitch or the ratio of the pitch diameter to the number of teeth

a)

LEAD

b)

INVOLUTE

c)

MODULE

d)

CLEARANCE

51.

It refers to the internal resistance of a material to being deformed and is measured in terms of the applied load

a)

STRESS

b)

STRAIN

c)

DUCTILITY

d)

MALLEABILITY

52.

Helix angle in the range of ___ degree is recommended for wide-face helical gears

a)

LESS THAN 15

b)

20 TO 35

c)

LESS THAN 20

d)

20 TO 22

53.

All of these are classifications of iron ore, except:

a)

MAGNETITE

b)

HERMATITE

c)

SIDERITE

d)

SULFURITE

54.

If shaft size is specified as diameter 2” max. and 1.99” min. in diameter, then the 0.010” could be defined as:

a)

ALLOWANCE

b)

VARIANCE

c)

FIT

d)

TOLERANCE

55.

What machine is used to flatten surface on a vertical, horizontal or even angular plane?

a)

SHAPER MACHINE

b)

POWER SAW

c)

BORING MACHINE

d)

DRILLING MACHINE

56.

How do you call metals that have no carbon content?

a)

FERROUS METALS

b)

MALLEABLE IRON

c)

NON-FERROUS METALS

d)

WHITE IRON

57.

It is a metal of almost pure iron, ductile and very tough. It can be hammered and shaped at high temperature. It has a fibrous structure because of the presence of slag

a)

NODULAR IRON

b)

MALLEABLE IRON

c)

WROUGHT IRON

d)

GRAY IRON

58.

To avoid scoring in the bearing surface and the shaft due to contamination/absorption of the fine dirt in the bearing during operation/lubrication the bearing material to apply should have good ____ properties?

a)

ANTI-SCORING

b)

CORROSION RESISTANCE CONFORMABILITY

c)

CORROSION RESISTANCE

d)

EMBEDDABILITY

59.

Which of the following tools would be most useful when taking leads on bearings?

a)

DIVIDERS

b)

MICROMETER

c)

OUTSIDE CALIPER

d)

CENTER GAGE

60.

What is the other term for the operation of truing a grinding wheel?

a)

CENTERIZING

b)

SIZING

c)

DRESSING

d)

ROUNDING

61.

It is a furnace that converts pig iron into steel by oxidizing out the surplus carbon and using oxygen by throwing raw iron ore into the furnace

a)

OPEN-HEARTH FURNACE

b)

ELECTRIC FURNACE

c)

CUPOLA

d)

BESSEMER