WorksheetsPpt4
Total questions: 61
Worksheet time: 31mins
A method that does not require clamping, chucking, or holding round workpieces
CENTERLESS GRINDING
LASER MACHINING
CHEMICAL MILLING
ULTRAFINISHING
A white metal almost as bright as silver and is malleable and ductile and can be welded
NICKEL
ALUMINUM
WHITE IRON
LEAD
After any cutting or standard grinding operation, the surface of a workplace will consist of:
SMEAR METAL
ULTRAFINISHING
SUPERFINISHING
CENTERLESS GRINDING
Which of the following where pipe wrench (Stillson) was designed to be used?
HEXAGONAL OBJECTS
SQUARE OBJECTS
ROUND OBJECTS
FLAT OBJECTS
Taylor’s equation relates cutting speed v and tool life T for particular combination of tool and workpiece, VT^n= constant. This equation is also known as:
FLANK WEAR
NOSE FAILURE
CRATER WEAR
TOOL LIFE
Which of the following is correct in pouring babbitt?
IT CAN BE DONE IN SEVERAL POURING
MUST BE POURED ALL AT ONE TIME
CAN BE DONE AT INTERVALS
MUST BE DONE IN COOL PLACE
It reduce friction and do not cause rust but are less efficient of heat removal than water
SAL SODA
KEROSENE LUBRICANTS
STRAIGHT CUTTING OILS
AIR
In machine shop, if the lips of a drill are of different lengths then which of the following will likely happen?
THE DRILL WILL NOT CUT
THE HOLE WILL BE LARGER THAN THE DRILL
THE HOLE WILL BE SMALLER THAN THE DRILL
NONE OF THESE WILL HAPPEN
Addition of ____ to water produces an efficient, inexpensive cutting fluid that does not promote rusting:
SAL SODA
KEROSENE LUBRICANTS
STRAIGHT CUTTING OIS
AIR
How do you call the process used to retard corrosion (rust) on iron pipe and fitting?
TINNING
GALVANIZING
SOLDERING
SULPHURIZING
Which of the following is a good heat remove, but it promote rust?
AIR
KEROSENE
CARBON DIOXIDE
WATER
Copper is annealed by heating to a cherry red color and _____
DOUSING IN COLD WATER
DOUSING IN OIL
COOLING SLOWLY IN AIR
DOUSING IN HOT WATER
Which of the following is used to reduce friction, remove heat, remove chips and protect against corrosion
WATER VAPOR
CARBON
AIR
CUTTING FLUID
On XX heavy pipe the extra metal is added to which of the folowing?
OUTSIDE
INSIDE
HALF ON THE INSIDE, HALF ON THE OUTSIDE
¾ ON THE OUTSIDE, ¼ ON THE INSIDE
Percent of the heat developed in cutting is due to friction between the tool and the workpiece is
APPROXIMATELY 50%
APPROXIMATELY 10%
APPROXIMATELY 25%
APPROXIMATELY 75%
In one turn of the screw in a micrometer, it moves the spindle by what amount?
0.25”
0.025”
0.205”
0.110”
Soluble in the presence of high temperature iron used in specific cases, usually in finishing operations
CERAMIC TOOLS
DIAMONDS
HIGH SPEED
ALUMINUM
Cast iron weighs 640 pounds per cubic foot. How much is the weight of a cast iron block 14”x12”x18”?
1200 LBS
1120 LBS
1000 LBS
1088 LBS
Which of the following is manufactured from aluminum oxide have the same expected life as carbide tools but can operate at speeds from two to three times higher?
CERAMIC TOOLS
HIGH SPEED STEEL
DIAMONDS
CARBON TOOL STEEL
Shooting sand, steel grit, or steel shot against work pieces to remove casting sand, scale and oxidation
ABRASIVE CLEANING
TUMBLING
BARREL FINISHING
ANODIZING
The differential of the shear equation is the:
A. DEFLECTION OF THE BEAM
B. TENSILE STRENGTH OF BEAM
C. COMPRHENSIVE STRENGTH OF BEAM
D. LOAD ON THE BEAM
The pressure drop across a turbine is 30 psi. The flow rate is 60 gallons per minute. Calculate the power output of the turbine.
A. 0.41 hp
B. 1.05 hp
C. 2.54 hp
D. 6.30 hp
An electroplating-acid bath oxidation process for aluminum and magnesium. The work piece is the anode in the electrical circuit
ABRASIVE CLEANING
TUMBLING
BARREL FINISHING
ANODIZING
Alloy that improves strength of steel t high temperature application:
A. ALUMINUM
B. SILICON
C. MANGANESE
D. CHROMIUM
What material where a scriber is made from?
CARBON STEEL
TOOL STEEL
COLD-ROLLED STEEL
HOT-ROLLED STEE
What is the reason why drill “squeals” when cutting?
DRILL BEING GROUND IMPROPERLY
INSUFFICIENT LUBRICATION
DRILL BEING TOO HOT
ANY OF THE ABOVE
A piece of mild steel held against an emery wheel will give off
BRIGHT SHINY SPARKS
NO SPARKS
LIGHT STRAW-COLORED SPARKS
GREEN SPARKS
Which of the following describes a flexible back hacksaw blade?
ONLY THE TEETH HARDENED
A MOVABLE BACK
FLEXIBLE ENDS
ONLY THE BACK HARDENED
How do you call the opposite directional forces equal in magnitude and parallel
A. NON COPLANAR
B. COUPLE
C. CENTROID
D. COPLANAR
How do you call the pipe fitting which has two openings and provides a turn of 90 degrees?
AN ELBOW
A COUPLING
A TEE
A UNION
In which of the following where tubing is measured by:
INSIDE DIAMETER
THICKNESS OF WALL
OUTSIDE DIAMETER
WIRE GAGE
Machine used to flatten surface on a vertical, horizontal or even angular plane?
SHAPER MACHINE
POWER SAW
BORING MACHINE
DRILLING MACHINE
It is a work-supporting device which is bolted to the saddle of the lathe machine. It travels with the cutting tool, it is a prevention of the springing away of the work piece from cutting tools
A. RUBBER-FLEX COLLETS
B. FOLLOWER REST
C. TOOL POST
D. CARRIAGE STOP
Which of the following is the measure of torsional stress?
A. RIGIDITY
B. STIFFNESS
C. ACCURACY
D. PRECISION
The pressure drop across a turbine is 30 psi. The flow rate is 60 gallons per minute. Calculate the power output of the turbine.
0.41 hp
1.05 hp
2.54 hp
6.30 hp
All these basic kinds of cast iron, except
GRAY IRON
MALLEABLE IRON
WHITE IRON
RED IRON
To avoid brittleness of weld or the residual stress in the welding, it is normally stress relieved of:
ANNEALING
TEMPERING
NORMALIZING
FLAME HARDENING
How do you call the metals that contain large amount of carbon content?
FERROUS METALS
NON-FERROUS METALS
BASE METALS
PRECIOUS METALS
It is a type of coil where the helical coil is wrapped into a circle forming an annular ring
VOLUTE SPRING
HAIR SPRING
MOTOR SPRING
GARTER SPRING
It is the treatment of steel that produces extremely hard surface. The process consists of exposing the steel to hot ammonia gas for some hours
NITRIDING
CYANIDING
CARBURIZING
AMMONIA BATH
What type of compound screw which produces a motion equal to the difference in motion between the two component screws?
MACHINE SCREW
TANDEN SCREW
DIFFERENTIAL SCREW
VARIABLE SCREW
It is also known as strain drawing. It is the process whereby certain degree of hardness is sacrificed in order to reduce brittleness and increase the toughness of steel tool
TEMPERING
NORMALIZING
ANNEALING
QUENCHING
Ability of a material to resist loads that are applied suddenly and often at high velocity
FATIGUE STRENGTH
BENDING STRENGTH
COMPRESSIVE STRENGTH
IMPACT STRENGTH
One of these materials is not a structural steel?
LOW CARBON STEEL
STAINLESS STEEL
TOOL AND DIE STEEL
MEDIUM CARBON STEEL
The property of a material to resist various kinds of rapidly alternating stresses
FATIGUE STRENGTH
BENDING STRENGTH
COMPRESSIVE STRENGTH
IMPACT STRENGTH
Difference between maximum material limits of mating parts, or it is a minimum clearance or maximum interference between parts
TOLERANCE
VARIANCE
FITS
ALLOWANCE
The property of a material which resists forces from causing a member to bend or deflect in the direction in which the load is applied
BENDING STRENGTH
COMPRESSIVE STRENGTH
TENSILE STRENGTH
TORSIONAL STRENGTH
The changes in shape or geometry of the body due to action of a force on it is called deformation or:
SHEAR STRESSES
COMPRESSIVE STRESSES
STRESSES
STRAINS
The property of a material which resists forces acting to pull the material apart
TENSILE STRENGTH
COMPRESSIVE STRENGTH
BENDING STRENGTH
TORSIONAL STRENGTH
The reciprocal of a diametrical pitch or the ratio of the pitch diameter to the number of teeth
LEAD
INVOLUTE
MODULE
CLEARANCE
It refers to the internal resistance of a material to being deformed and is measured in terms of the applied load
STRESS
STRAIN
DUCTILITY
MALLEABILITY
Helix angle in the range of ___ degree is recommended for wide-face helical gears
LESS THAN 15
20 TO 35
LESS THAN 20
20 TO 22
All of these are classifications of iron ore, except:
MAGNETITE
HERMATITE
SIDERITE
SULFURITE
If shaft size is specified as diameter 2” max. and 1.99” min. in diameter, then the 0.010” could be defined as:
ALLOWANCE
VARIANCE
FIT
TOLERANCE
What machine is used to flatten surface on a vertical, horizontal or even angular plane?
SHAPER MACHINE
POWER SAW
BORING MACHINE
DRILLING MACHINE
How do you call metals that have no carbon content?
FERROUS METALS
MALLEABLE IRON
NON-FERROUS METALS
WHITE IRON
It is a metal of almost pure iron, ductile and very tough. It can be hammered and shaped at high temperature. It has a fibrous structure because of the presence of slag
NODULAR IRON
MALLEABLE IRON
WROUGHT IRON
GRAY IRON
To avoid scoring in the bearing surface and the shaft due to contamination/absorption of the fine dirt in the bearing during operation/lubrication the bearing material to apply should have good ____ properties?
ANTI-SCORING
CORROSION RESISTANCE CONFORMABILITY
CORROSION RESISTANCE
EMBEDDABILITY
Which of the following tools would be most useful when taking leads on bearings?
DIVIDERS
MICROMETER
OUTSIDE CALIPER
CENTER GAGE
What is the other term for the operation of truing a grinding wheel?
CENTERIZING
SIZING
DRESSING
ROUNDING
It is a furnace that converts pig iron into steel by oxidizing out the surplus carbon and using oxygen by throwing raw iron ore into the furnace
OPEN-HEARTH FURNACE
ELECTRIC FURNACE
CUPOLA
BESSEMER
