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Soldering Techniques and Best Practices

Total questions: 25

Worksheet time: 13mins

Name
Class
Date
1.

Solder provides an excellent mechanically connection

a)

True

b)

False

2.

Soldering is preferred over crimping when installing wires to connectors.

a)

True

b)

False

3.

What are the three things required to have good solder connection?

a)

Proper type of splice, cleanliness, and heat

b)

Proper type of tip, cleanliness, and heat

c)

Proper type of solder, cleanliness, and heat

4.

When soldering you should have___ fillets?

a)

Concave

b)

Heating

c)

Silver

5.

Name the three types of soldering

a)

Brazing, lead, and hard

b)

Brazing, tin, and soft

c)

Brazing, silver, and soft

6.

60/40 solder refers to

a)

60% silver and 40% lead

b)

60% tin and 40% lead

c)

60% lead and 40% tin

7.

Aviation prefers solder less (crimped) connectors over solder connections.

a)

True

b)

False

8.

What is soldering?

a)

Removing oxidation

b)

Connecting two clean metal pieces with a thin layer of a third metal

c)

Welding two pieces together

9.

Solder is meant to provide all mechanical strength of the joint.

a)

True

b)

False

10.

Flux used in electronic work is

a)

Silver based

b)

Lead based

c)

Rosin based

11.

There are only three solder.

a)

True

b)

False

12.

What is solder made of?

a)

Tin and lead

b)

Silver and lead

c)

Tin and Rosin

13.

What is the purpose of flux?

a)

To remove solder alloy

b)

To remove concave

c)

To remove oxidation

14.

What is special about Electrical solder?

a)

It has no plastic range (temp range between being solid and liquid)

b)

It has a plastic range (temp range between being solid and liquid)

c)

It has no plastic range (temp range between being liquid and gas)

15.

Before you solder, you need to provide a tight mechanic bond.

a)

True

b)

False

16.

Cite three criteria which should be considered when selecting an appropriate size of wire for a circuit in an aircraft electrical system.

a)

Current carrying capacity, voltage drop, and type of load

b)

Current carrying capacity, voltage, and type of resistance

c)

Current carrying, voltage drop, and positive load

17.

What is the maximum permissible percentage of voltage drop allowed in a wire which supplies electrical power from a source to a load in an aircraft electrical system?

a)

5%

b)

10%

c)

2%

18.

Determine the gauge of wire required for a circuit operating at 115 volts, 10 AMPS (continuous) and a run from source to load of 56 ft. (Assume a conductor temp of 20C.)

a)

18 AWG

b)

20 AWG

c)

15 AWG

19.

Determine the gauge of wire required for a circuit operating at 28 volts, 5 AMPS (continuous) and a run from source to load of 24 ft. (Assume a conductor temperature of 20 C.)

a)

25 AWG

b)

20 AWG

c)

22 AWG

20.

What is the appropriate method for installing pre-insulated terminal lugs and splices to electric wires?

a)

Using a crimping tool to secure the terminal lug.

b)

Soldering the terminal lug to the end of the wire.

c)

Soldering the exposed wire prior to crimping on the terminal lug.

21.

Which of the following factors must be taken into consideration when determining the wire size to use for an aircraft installation?

a)

Allowable power loss, resistance of current return path through the aircraft structure, type of load.

b)

Mechanical strength, allowable power loss, resistance of current return path through the aircraft structure, type of load.

c)

Allowable power loss, permissible voltage drop, current carrying capability of the conductor, type of load.

22.

When selecting hardware for attaching bonding connections to an aircraft structure, which of the following should be considered?

a)

Mechanical strength, ease of installation, amount of current to be carried.

b)

Permissible voltage drop, amount of current to be carried, type of load.

c)

Mechanical strength, allowable power loss, ease of installation.

23.

How should the splices be arranged if several are to be located in an electrical wire bundle?

a)

Splicing within wire bundles is not permitted.

b)

Staggered along the length of the bundle.

c)

Grouped together to facilitate inspection.

24.

What is the minimum bend radius for an electrical wire bundle?

a)

Ten times the outside diameter of the bundle.

b)

Five times the outside diameter of the bundle.

c)

Fifteen times the outside diameter of the bundle.

25.

When approved, splices may be used to repair manufactured harnesses or installed wiring. The maximum number of splices permitted between any two connectors is

a)

One

b)

Two

c)

Three