WorksheetsTruths and Lies in Engineering Systems
Total questions: 40
Worksheet time: 20mins
Seawater cooling system: Seawater cools freshwater in heat exchangers. Seawater is directly used to cool the engine cylinders. Seawater enters through sea chests with gate valves.
Seawater cools freshwater in heat exchangers.
Seawater is directly used to cool the engine cylinders.
Seawater enters through sea chests with gate valves.
Pipe material: Large diameter mild steel pipes reduce turbulence. Stainless steel pipes are commonly used for seawater lines. Turbulent flows cause abrasive corrosion and erosion.
Large diameter mild steel pipes reduce turbulence.
Stainless steel pipes are commonly used for seawater lines.
Turbulent flows cause abrasive corrosion and erosion.
Boiler water purpose: Produces steam for heating and electricity. Is used directly as drinking water onboard. Powers turbines and engines.
Produces steam for heating and electricity.
Is used directly as drinking water onboard.
Powers turbines and engines.
Out-of-range boiler water parameters: Causes scaling and corrosion. Improves boiler efficiency. Increases maintenance costs.
Causes scaling and corrosion.
Improves boiler efficiency.
Increases maintenance costs.
Cooling water consequences: Overheating of machinery may occur. Reduced fuel consumption results. Corrosion and fouling can happen.
Overheating of machinery may occur.
Reduced fuel consumption results.
Corrosion and fouling can happen.
Corrosion definition: Breakdown of metals by water and oxygen. Always beneficial to cooling systems. Can be accelerated by impurities.
Breakdown of metals by water and oxygen.
Always beneficial to cooling systems.
Can be accelerated by impurities.
Scaling effect: Improves heat transfer efficiency. Reduces heat transfer efficiency. Forms mineral deposits inside systems.
Improves heat transfer efficiency.
Reduces heat transfer efficiency.
Forms mineral deposits inside systems.
Fouling: Accumulation of materials reducing heat transfer. Increases risk of corrosion. Completely prevents corrosion.
Accumulation of materials reducing heat transfer.
Increases risk of corrosion.
Completely prevents corrosion.
Biofouling: Involves marine organisms like barnacles. Enhances water flow in pipes. Can obstruct water flow.
Involves marine organisms like barnacles.
Enhances water flow in pipes.
Can obstruct water flow.
Mechanical deterioration: Caused by continuous operation of moving parts. Includes wear and tear of pumps and valves. Happens only when machinery is idle.
Caused by continuous operation of moving parts.
Includes wear and tear of pumps and valves.
Happens only when machinery is idle.
Maintenance costs: Increase due to system deterioration. Remain the same despite fouling and scaling. Include cleaning and frequent repairs.
Increase due to system deterioration.
Remain the same despite fouling and scaling.
Include cleaning and frequent repairs.
Actions based on water tests: Adjusting chemical treatment. Ignoring test results until drydock. Cleaning and descaling if needed.
Adjusting chemical treatment.
Ignoring test results until drydock.
Cleaning and descaling if needed.
Blowdown rate adjustment: Removes boiler water to control impurities. Increases impurity concentration. Helps maintain water quality.
Removes boiler water to control impurities.
Increases impurity concentration.
Helps maintain water quality.
Oxygen scavengers: Remove dissolved oxygen from water. Increase oxygen content for better heat transfer. Prevent corrosion in systems.
Remove dissolved oxygen from water.
Increase oxygen content for better heat transfer.
Prevent corrosion in systems.
Biocides purpose: Promote growth of algae. Control bacteria and algae. Prevent biological fouling.
Promote growth of algae.
Control bacteria and algae.
Prevent biological fouling.
Deaerator: Adds oxygen to feedwater. Removes dissolved gases from feedwater. Prevents corrosion in boiler systems.
Adds oxygen to feedwater.
Removes dissolved gases from feedwater.
Prevents corrosion in boiler systems.
Record keeping: Helps troubleshoot system issues. Is unnecessary for water treatment. Monitors historical trends.
Helps troubleshoot system issues.
Is unnecessary for water treatment.
Monitors historical trends.
Boiler treatment chemicals: Oxygen scavengers are used. Scale inhibitors are used. Only freshwater is used without chemicals.
Oxygen scavengers are used.
Scale inhibitors are used.
Only freshwater is used without chemicals.
High silica risk: Forms deposits on turbine blades. Improves turbine efficiency. Reduces turbine efficiency.
Forms deposits on turbine blades.
Improves turbine efficiency.
Reduces turbine efficiency.
Safety training: Protects crew from hazards. Is not needed for chemical handling. Protects environment and vessel.
Protects crew from hazards.
Is not needed for chemical handling.
Protects environment and vessel.
Day tanks: Store fuel close to engines. Replace storage tanks permanently. Ensure constant fuel supply.
Store fuel close to engines.
Replace storage tanks permanently.
Ensure constant fuel supply.
Fuel purification: Removes contaminants from fuel. Prevents engine damage. Makes fuel heavier and dirtier.
Removes contaminants from fuel.
Prevents engine damage.
Makes fuel heavier and dirtier.
Residual fuel oil: Has high viscosity. Is very light and volatile. Has high sulfur content.
Has high viscosity.
Is very light and volatile.
Has high sulfur content.
Preheating residual fuel: Reduces viscosity for flow. Is unnecessary as it is naturally thin. Improves combustion properties.
Reduces viscosity for flow.
Is unnecessary as it is naturally thin.
Improves combustion properties.
Distillate oil: Has higher volatility than residual oil. Contains more sulfur than residual oil. Is a refined fuel product.
Has higher volatility than residual oil.
Contains more sulfur than residual oil.
Is a refined fuel product.
Out-of-range fuel oil parameters: Cause engine combustion problems. Have no effect on engine performance. May reduce safety margins.
Cause engine combustion problems.
Have no effect on engine performance.
May reduce safety margins.
Oxidation in fuel oil: Forms sludge and sediments. Is caused by air and high temperature. Improves fuel quality.
Forms sludge and sediments.
Is caused by air and high temperature.
Improves fuel quality.
Microbial growth: Leads to fuel contamination. Improves fuel cleanliness. Degrades fuel quality.
Leads to fuel contamination.
Improves fuel cleanliness.
Degrades fuel quality.
Fuel treatment methods: Filtration and centrifugation. Heating and adding dirt. Fuel blending and desalting.
Filtration and centrifugation.
Heating and adding dirt.
Fuel blending and desalting.
Centrifugal separator: Adds water to fuel. Removes water and solids from fuel. Uses centrifugal force to separate impurities.
Adds water to fuel.
Removes water and solids from fuel.
Uses centrifugal force to separate impurities.
Demulsifiers: Help separate water from fuel. Increase water content in fuel. Facilitate water removal during treatment.
Help separate water from fuel.
Increase water content in fuel.
Facilitate water removal during treatment.
Cetane improvers: Enhance fuel ignition quality. Increase engine knocking. Improve engine performance.
Enhance fuel ignition quality.
Increase engine knocking.
Improve engine performance.
Fuel blending: Mixes heavy fuel with diesel. Makes fuel unusable. Adjusts viscosity for usability.
Mixes heavy fuel with diesel.
Makes fuel unusable.
Adjusts viscosity for usability.
Tank cleaning: Prevents contamination. Maintains fuel quality. Has no effect on fuel purity.
Prevents contamination.
Maintains fuel quality.
Has no effect on fuel purity.
High sulfur fuel impact: Reduces SOx emissions. Increases SOx emissions. Can harm the environment.
Reduces SOx emissions.
Increases SOx emissions.
Can harm the environment.
Mixing chemicals: Can cause hazardous reactions. Is always safe onboard. Should be avoided for safety.
Can cause hazardous reactions.
Is always safe onboard.
Should be avoided for safety.
Lube oil pumps: Deliver oil to machinery parts. Store oil in tanks. Provide lubrication to reduce friction.
Deliver oil to machinery parts.
Store oil in tanks.
Provide lubrication to reduce friction.
Cylinder lubricating oil: Reduces friction on cylinder walls. Prevents wear on piston rings. Has no role in engine lubrication.
Reduces friction on cylinder walls.
Prevents wear on piston rings.
Has no role in engine lubrication.
Lube oil deterioration causes: Oxidation and contamination. Pure oil composition. High operating temperatures.
Oxidation and contamination.
Pure oil composition.
High operating temperatures.
Effect of deteriorated lube oil: Increased engine wear. Reduced friction and wear. Formation of sludge and deposits.
Increased engine wear.
Reduced friction and wear.
Formation of sludge and deposits.
