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Unit 1 & 2 Foundry,Casting,Welding

Total questions: 20

Worksheet time: 20mins

Name
Class
Date
1.

A pattern in foundry process refers to .

a)

a foundry tool

b)

a moulding process

c)

the model of casting

d)

a method of casting

2.

Shrinkage allowance is given to:

a)

Compensate for contraction

b)

Provide draft

c)

Improve surface finish

d)

Facilitate machining

3.

Cores are used to .

a)

make hollow or a hole in a casting.

b)

strengthen moulding sand

c)

support loose pieces

d)

remove pattern easily

4.

The main function of flux in cupola is to:

a)

Act as fuel

b)

Remove impurities

c)

Increase melting temperature

d)

Harden the metal

5.

The ability of moulding sand to withstand the high temperature of the molten metal is called:

a)

Porosity

b)

Strength

c)

Adhesiveness

d)

Refractoriness

6.

Continuous casting is commonly used for:

a)

Pistons

b)

Bearings

c)

Billets and blooms

d)

Jewellery

7.

Which die casting process involves the melting pot being a part of the machine?

a)

Cold chamber process

b)

Hot chamber process

c)

Gravity process

d)

Vacuum process

8.

In which casting process does a rotating mould use centrifugal force to shape the casting?

a)

Die casting

b)

Investment casting

c)

Centrifugal casting

d)

Continuous casting

9.

A blow hole in casting is caused by:

a)

Cold metal

b)

Gases trapped

c)

High temperature

d)

Core shifting

10.

Which is a method for cleaning castings?

a)

Painting

b)

Welding

c)

Shot blasting

d)

Anodizing

11.

What is welding?

a)

A process for cutting metal

b)

A process for joining materials by causing coalescence

c)

A process for bending metal

d)

A process for cleaning metal

12.

In MIG welding, the electrode is:

a)

Non-consumable

b)

Consumable and fed automatically

c)

Made of carbon

d)

A tungsten rod

13.

Gas welding uses the heat from the combustion of what?

a)

Electricity

b)

A fuel gas and oxygen

c)

Kerosene

d)

Coal

14.

Which flame has equal amounts of oxygen and acetylene and is used for most general welding?

a)

Oxidizing flame

b)

Carburizing flame

c)

Neutral flame

d)

Excess fuel flame

15.

What color are oxygen hoses typically in oxy-acetylene welding setups?

a)

Red

b)

Black or Green

c)

Blue

d)

Yellow

16.

The main purpose of a flux in welding is to:

a)

Add metal to the weld

b)

Prevent oxidation and clean the weld pool

c)

Increase the arc temperature

d)

Cool the weld quickly

17.

Which of the following is a type of resistance welding?

a)

TIG welding

b)

Spot welding

c)

Gas welding

d)

Arc cutting

18.

In projection welding, where is the heat concentrated?

a)

At the electrode tips

b)

Along the entire surface

c)

At small projections or embossments on the workpiece

d)

Away from the joint

19.

What is the key difference between welding and brazing?

a)

Brazing uses pressure, welding does not

b)

In brazing, the base metal is not melted; in welding, it is melted

c)

Welding is only for steel

d)

Brazing uses a flux, welding does not

20.

Magnetic particle test is used to find .

a)

surface cracks

b)

slag inclusions

c)

blow holes

d)

porosity