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Lean Manufacturing Quiz

Total questions: 10

Worksheet time: 5mins

Name
Class
Date
1.

The main objective of Lean Manufacturing is to:

a)

Increase worker training time

b)

Maximize customer value while minimizing waste

c)

Reduce costs by cutting wages

d)

Speed up production at any cost

2.

Which company developed the Toyota Production System (TPS)?

a)

Ford Motor Company

b)

General Motors

c)

Toyota Motor Corporation

d)

Honda

3.

In the 5S system, the step “Set in Order” primarily involves:

a)

Removing unnecessary items

b)

Organizing tools and equipment for easy access

c)

Creating standardized checklists

d)

Daily cleaning routines

4.

Which of the following is a Performance Loss under the Eight Big Losses?

a)

Defects

b)

Planned Stops

c)

Inventory excesses

d)

Employees Underutilized

5.

Takt Time refers to:

a)

The time it takes to complete equipment maintenance

b)

The required pace of production to meet customer demand

c)

The total time wasted due to planned stops

d)

The cycle time of a single machine

6.

Henry Ford was the first to introduce Lean concepts such as standardization of parts and assembly line efficiency.

a)

True

b)

False

7.

5S stands for Sort, Set in Order, Shine, Standardize, and Sustain.

a)

True

b)

False

8.

Kanban is a system for pushing materials through production based on forecasts.

a)

True

b)

False

9.

Total Productive Maintenance (TPM) encourages operators to take part in maintaining their own machines.

a)

True

b)

False

10.

Startup Rejects are considered part of Availability Losses.

a)

True

b)

False