WorksheetsIEM UNIT 1 MCQ
Total questions: 96
Worksheet time: 48mins
Which of the following is not a part of preventive maintenance?
Lubrication
Calibration
Breakdown repair
Inspection
The main objective of plant layout is to:
Reduce workforce
Minimize cost of material handling
Increase the size of the plant
Ensure employee satisfaction
Which factor is least considered in selecting a plant site?
Availability of labor
Raw material accessibility
Political stability
Color of building
Redundancy in equipment is used to:
Increase cost
Reduce efficiency
Ensure reliability
Simplify design
The primary purpose of using CAD in plant engineering is:
Cost estimation
Manual drafting
Visualizing layout
Material testing
The most important element of a safety management system is:
Safety audit
PPE usage
Safety culture
Insurance
Which of the following is NOT a factor affecting the selection of an industrial site?
Availability of raw materials
Climate of the location
Proximity to shopping malls
Availability of labor
Which factor is most important for setting up a steel plant?
Nearness to agricultural land
Availability of water
Availability of iron ore and coal
Presence of educational institutions
The presence of which one of the following helps reduce the transportation cost for an industry?
Skilled labor
Raw material near the site
High taxation
Government regulations
Why is water supply a critical factor in site selection?
For recreational purposes
For irrigation
For industrial processes and cooling
To support urban planning
Which of the following is a human factor in the location of industry?
Climate
Raw material
Market demand
Topography
What role does power supply play in industrial site selection?
Increases pollution
Provides residential services
Powers machines and processes
Improves scenery
Which factor influences the location of footloose industries the least?
Transport
Skilled labor
Raw material location
Communication
Which of the following is NOT a type of layout in operations management?
Process Layout
Product Layout
Fixed-Position Layout
Quality Layout
In which type of layout are similar machines grouped together?
Product Layout
Process Layout
Fixed Layout
Cellular Layout
A layout used for large, bulky products such as ships or airplanes is called:
Product Layout
Cellular Layout
Fixed-Position Layout
Functional Layout
Which layout is most suitable for mass production?
Product Layout
Process Layout
Fixed Layout
Combination Layout
Which layout combines the advantages of both product and process layouts?
Fixed Layout
Functional Layout
Combination Layout
Line Layout
In a ________ layout, machines are arranged based on the sequence of operations.
Process
Product
Fixed
Project
The layout best suited for a hospital is:
Product Layout
Process Layout
Fixed Layout
Combination Layout
Cellular layout is a subtype of which of the following?
Product Layout
Process Layout
Group Technology
Fixed Layout
Which layout is best suited for customized, low-volume production?
Product Layout
Process Layout
Fixed Layout
Combination Layout
Which of the following is a key disadvantage of fixed-position layout?
High material handling cost
Poor flexibility
High equipment duplication
Low worker morale
Which of the following is NOT a type of maintenance?
Corrective maintenance
Predictive maintenance
Preventive maintenance
Destructive maintenance
What type of maintenance is performed after a failure has occurred?
Preventive maintenance
Predictive maintenance
Corrective maintenance
Proactive maintenance
Which maintenance strategy uses condition-monitoring tools to predict failures before they occur?
Preventive maintenance
Predictive maintenance
Corrective maintenance
Reactive maintenance
Preventive maintenance is typically scheduled based on:
Intuition
Past failures
Manufacturer's recommendation or time intervals
Cost of components
Which of the following is a key advantage of predictive maintenance over preventive maintenance?
Higher downtime
Based on actual condition of equipment
Fixed schedule regardless of condition
Requires no monitoring
What type of maintenance focuses on fixing issues before they cause failure, but not necessarily using real-time monitoring?
Preventive
Predictive
Corrective
Reactive
Total productive maintenance (TPM) is best described as:
Only performed by maintenance staff
A strategy involving all employees in proactive maintenance
Fixing machines after failure
Ignoring minor issues until major problems occur
Reactive maintenance is also known as:
Predictive maintenance
Preventive maintenance
Breakdown maintenance
Scheduled maintenance
Which maintenance strategy is typically the most expensive in the long run?
Preventive
Predictive
Corrective
Proactive
The primary goal of preventive maintenance is to:
Minimize the cost of labor
Wait until something breaks
Reduce unexpected equipment failure
Eliminate the need for spare parts
What is the primary purpose of plant safety protocols?
Increase production speed
Reduce equipment maintenance costs
Prevent accidents and ensure employee safety
Improve customer satisfaction
Which of the following is considered Personal Protective Equipment (PPE)?
Hard hat
Screwdriver
Clipboard
Toolbox
What is the main objective of industrial safety?
To reduce profit margins
To minimize production time
To prevent accidents and ensure a safe working environment
To increase product cost
Which of the following is a common cause of industrial accidents?
Proper training
Use of PPE
Unsafe working conditions
Regular maintenance
PPE stands for:
Personal Protection Environment
Protective Processing Equipment
Personal Protective Equipment
Prevention Procedure Equipment
Which of the following is NOT a type of personal protective equipment?
Safety helmet
Earplugs
Gloves
Mobile phone
What does a yellow color code typically indicate in safety signs?
Fire hazard
Danger
Caution or physical hazard
Emergency exit
The best way to handle a fire in an electrical panel is to:
Use water
Use sand
Use a Class C fire extinguisher (CO₂)
Use cloth to cover it
A Lockout-Tagout (LOTO) system is used to:
Secure factory gates
Shut down systems during holidays
Ensure machinery is properly shut off and not started up again during maintenance
None of the above
The 'Safety Data Sheet' (SDS) is used for:
Company financial data
Inventory tracking
Information on hazardous chemicals
Production scheduling
What is the first step in responding to a workplace accident?
Clean the area
Report the incident
Blame the worker
Restart the machine
Ergonomics in industrial safety refers to:
Use of robots
Adjusting workstations to fit workers
Increasing working hours
Reducing breaks
Which of the following is a direct cause of an accident?
Poor management
Unsafe act
Inadequate training
Lack of supervision
Which is considered an unsafe condition?
Horseplay at work
Not wearing PPE
Slippery floors
Using a tool improperly
Which of the following is a human factor that often causes accidents?
Faulty equipment
Inadequate lighting
Fatigue or tiredness
Wet floors
An accident is most likely to occur when a worker:
Follows the safety procedures
Is well trained
Takes shortcuts
Uses appropriate PPE
An accident is most likely to occur when a worker:
Follows the safety procedures
Is well trained
Takes shortcuts
Uses appropriate PPE
Which of the following is NOT a common cause of workplace accidents?
Lack of concentration
Proper safety training
Improper use of machinery
Negligence
Which of the following is a direct cost of an accident?
Damage to equipment
Loss of reputation
Loss of productivity
Increased insurance premiums
Which is an indirect cost of a workplace accident?
Medical expenses
Workers' compensation
Loss of morale
Legal fines
What type of cost includes first aid treatment, medical expenses, and lost wages?
Indirect cost
Social cost
Direct cost
Opportunity cost
Why are indirect costs of accidents often higher than direct costs?
They are more visible
They involve only physical damage
They affect multiple areas over time
They are covered by insurance
Which of the following is considered a hidden cost of workplace accidents?
Hospital bills
Court fines
Overtime to cover lost labor
Ambulance fees
What does the term "accident proneness" primarily refer to?
The likelihood of natural disasters
A person's consistent tendency to be involved in accidents
An organization's ability to prevent accidents
A machine's failure rate
Which factor is commonly associated with accident-prone individuals?
High IQ
Increased alertness
Carelessness or lack of attention
Excellent coordination
Which of the following is not considered a cause of accident proneness?
Fatigue
Alcohol or substance use
Proper safety training
Emotional stress
Accident proneness is often linked to which field of study?
Anthropology
Physics
Psychology
Geography
What is the best way to reduce accident proneness in the workplace?
Encourage multitasking
Eliminate safety protocols
Provide regular safety training and rest breaks
Ignore minor incidents
Which of the following traits may contribute to someone being accident-prone?
Impulsiveness
Patience
Mindfulness
Safety awareness
The concept of "accident proneness" suggests that:
Accidents are purely random
Some individuals have a higher inherent risk of being in accidents
Safety rules are unnecessary
Environmental factors have no role
Which test might be used to assess accident proneness in employees?
Blood test
Vision test
Psychometric test
Hearing test
Which demographic group has been shown to be more accident-prone statistically?
Middle-aged adults
Elderly
Teenagers
Children under 2
An example of an accident-prone behavior would be:
Wearing PPE on site
Ignoring warning signs
Following safety protocols
Using equipment properly
The Industrial Disputes Act was enacted in which year?
1942
1947
1950
1956
Who has the power to refer an industrial dispute to the Labour Court or Tribunal?
Trade Union
Management
Appropriate Government
Conciliation Officer
A dispute between employer and employee is known as:
Personal Dispute
Civil Dispute
Industrial Dispute
Trade Dispute
Which of the following is not a method of settlement under the Industrial Disputes Act, 1947?
Conciliation
Arbitration
Litigation
Adjudication
A strike declared in violation of the Industrial Disputes Act is called:
Legal Strike
Token Strike
Illegal Strike
Bandh
Who appoints the Conciliation Officer?
Trade Union
Labour Court
Appropriate Government
Industrial Tribunal
Which Section of the Industrial Disputes Act deals with voluntary arbitration?
Section 10
Section 10A
Section 12
Section 15
Which one is not an authority under the Industrial Disputes Act?
Conciliation Officer
Labour Court
Industrial Tribunal
Civil Court
What is the time limit for submitting a report by the Conciliation Officer for a dispute connected with a public utility service?
7 days
14 days
30 days
60 days
The first step in the settlement of an industrial dispute is:
Arbitration
Adjudication
Conciliation
Litigation
The Factories Act, 1948 came into force on:
1st January 1949
1st April 1948
1st April 1949
1st January 1950
The term 'Factory' under the Act means premises where ____ or more workers are employed with the aid of power.
10
20
15
25
Under the Act, an adult worker means a person who has completed the age of:
14 years
15 years
18 years
21 years
The maximum number of hours an adult worker can work in a week under the Factories Act is:
40 hours
44 hours
48 hours
50 hours
Who is responsible for the health, safety, and welfare of workers in a factory?
Trade Union
Factory Manager
Occupier
Inspector
What is the minimum number of workers required to apply the Factories Act to a manufacturing unit without the use of power?
10
20
30
50
Which section of the Factories Act deals with working hours for adults?
Section 51
Section 54
Section 55
Section 60
The working hours of children under the Act are limited to:
3 hours per day
4.5 hours per day
5 hours per day
6 hours per day
Under the Factories Act, the term "Adolescent" refers to a person who:
Is under 14 years of age
Is between 15 to 18 years of age
Is exactly 18 years of age
Is more than 21 years of age
Which authority is empowered to make rules under the Factories Act, 1948?
State Government
Central Government
Labour Commissioner
Industrial Tribunal
What is the most effective way to prevent workplace accidents?
Ignore minor hazards
Encourage risk-taking
Conduct regular safety training
Wait for an accident to occur before acting
Which of the following is a key element of accident prevention?
Speeding up production
Regular maintenance of equipment
Avoiding use of safety signs
Ignoring near-misses
What is the main purpose of a risk assessment?
To create fear among workers
To punish careless employees
To identify potential hazards and control risks
To increase workload
Wearing personal protective equipment (PPE) is:
Optional in high-risk areas
Only required during emergencies
A fundamental part of accident prevention
Unnecessary in the office environment
What is the first step in preventing electrical accidents?
Using damaged wires
Avoiding grounding of equipment
Properly insulating electrical systems
Ignoring electrical faults
Which of these actions helps prevent slip and fall accidents?
Leaving spills unattended
Wearing inappropriate footwear
Keeping floors clean and dry
Using mobile phones while walking
What role does signage play in accident prevention?
Decorative only
Used to confuse workers
Provides important safety information and warnings
Makes the workplace more attractive
Reporting near-miss incidents is important because:
It wastes time
It helps identify and correct potential hazards
It leads to employee punishment
It affects promotion chances
A safety culture in a workplace means:
Encouraging shortcuts to save time
Putting profits before safety
Everyone takes responsibility for safety
Only managers are responsible for safety
Which of the following is NOT a method of accident prevention?
Safety audits
Ignoring warning signs
Emergency preparedness
Use of protective equipment
