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Special_Midterm Formative Assessment No. 2

Total questions: 10

Worksheet time: 5mins

Name
Class
Date
1.

Which type of metal forming process involves compressive forces applied between two rotating rolls to reduce thickness?

a)

Drawing

b)

Rolling

c)

Extruding

d)

Forging

2.

During hot working, the metal is deformed:

a)

Below its recrystallization temperature

b)

Above its recrystallization temperature

c)

At sub-zero temperatures

d)

Only after cold rolling

3.

Which of the following is an advantage of cold working?

a)

Produces residual stresses

b)

Requires less force and power

c)

Improves surface finish and dimensional accuracy

d)

Reduces hardness and strength

4.

In heat treatment, quenching immediately after heating generally results in:

a)

Increased brittleness and hardness

b)

Decreased hardness and strength

c)

Improved ductility

d)

No change in grain structure

5.

Which of the following metals is commonly annealed to improve ductility before forming?

a)

Aluminum

b)

Cast iron

c)

Stainless steel

d)

Titanium

6.

In aircraft welding, the term “fusion zone” refers to:

a)

The area that remains unaffected by heat

b)

The region where base metals melt and combine

c)

The section cooled by shielding gas

d)

The outer layer formed after heat treatment

7.

Which of the following welding methods does not require filler metal?

a)

TIG welding

b)

MIG welding

8.

The primary purpose of normalizing a steel component is to:

a)

Increase internal stresses

b)

Refine grain structure and improve toughness

c)

Decrease hardness

d)

Harden the outer surface

9.

When laying out a sheet metal bend, “bend deduction” is defined as:

a)

The length added to compensate for stretching

b)

The amount subtracted from total flange lengths to get the flat pattern

c)

The line representing the bend center

d)

The radius between the inside surfaces of the bend

10.

The process of joining dissimilar metals using a filler metal below 450°C is called:

a)

Brazing

b)

Welding

c)

Hard soldering

d)

Sintering