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Aluminum welding: quiz

Total questions: 12

Worksheet time: 9mins

Name
Class
Date
1.

What does the letter “E” in E4043 stand for?

a)

Electromagnet

b)

Electrode

c)

Energy source

d)

Element

2.

What is the primary alloying element in E4043?

a)

Magnesium

b)

Manganese

c)

Silicon

d)

Copper

3.

What do the digits “043” in E4043 indicate?

a)

The melting temperature of the filler metal

b)

The filler’s color and hardness

c)

Impurity limits and aluminum content

d)

The manufacturer’s batch code

4.

Which of the following aluminum alloys are compatible with E4043?

a)

6061 and 3003

b)

1100 and 2024

c)

7075 and 5086

d)

4047 and 2219

5.

Which welding positions can E4043 be used in?

a)

Vertical and overhead

b)

Flat and horizontal

c)

All positions

d)

Flat only

6.

Which of the following are hazards produced by the welding process?

a)

Harmful light, fumes, and sparks

b)

Low noise levels and cold air

c)

Dust and humidity

d)

Static electricity

7.

What types of protective clothing should a welder wear?

a)

Short sleeves and nylon gloves

b)

Cotton or wool long sleeves, gloves, and welding hood

c)

Synthetic shirts and plastic face shield

d)

T-shirt and sunglasses

8.

What is the purpose of a respirator during welding?

4 lines
9.

What is amperage in welding?

a)

The voltage setting on the machine

b)

The speed of travel during welding

c)

The amount of electrical current (heat) flowing

d)

The size of the filler metal

10.

What happens if the amperage is set too high?

a)

Weak penetration and unstable arc

b)

Burn-through and excessive spatter

c)

The arc won’t start

d)

The weld bead becomes too narrow

11.

What should be done if a weld has underfill in some areas?

a)

Paint over it

b)

Grind it out and reweld

c)

Add flux on top

d)

Increase shielding gas

12.

What rod size was used in the demonstration?

a)

1/8"

b)

3/32"

c)

5/32"

d)

1/16"