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Understanding TIG Welding Basics

Total questions: 20

Worksheet time: 10mins

Name
Class
Date
1.

Which of the following is the primary shielding gas used in TIG welding?

a)

Oxygen

b)

Argon

c)

Nitrogen

d)

Carbon dioxide

2.

What is the main function of the tungsten electrode in TIG welding?

a)

To melt and join the metals

b)

To conduct electricity and create the arc

c)

To provide shielding gas

d)

To cool the weld area

3.

Which piece of equipment is essential for protecting your eyes during TIG welding?

a)

Safety goggles

b)

Welding helmet with appropriate shade

c)

Sunglasses

d)

Face shield

4.

What is the recommended minimum shade number for a welding helmet when TIG welding at 100 amps?

a)

Shade 5

b)

Shade 8

c)

Shade 10

d)

Shade 12

5.

Which material is most commonly welded using TIG welding due to its need for precise control?

a)

Cast iron

b)

Aluminium

c)

Lead

d)

Brass

6.

What is the typical colour of the argon gas cylinder used in the UK?

a)

Red

b)

Blue

c)

Green

d)

Grey

7.

Why is it important to wear flame-resistant clothing when TIG welding?

a)

To keep warm

b)

To prevent burns from sparks and hot metal

c)

To look professional

d)

To avoid static electricity

8.

Which of the following metals requires AC (alternating current) for TIG welding?

a)

Mild steel

b)

Stainless steel

c)

Aluminium

d)

Copper

9.

What is the main hazard associated with the ultraviolet light produced during TIG welding?

a)

Skin irritation

b)

Eye damage (arc eye)

c)

Hearing loss

d)

Respiratory problems

10.

Which type of tungsten electrode is recommended for welding aluminium?

a)

Pure tungsten (green)

b)

Thoriated tungsten (red)

c)

Ceriated tungsten (grey)

d)

Lanthanated tungsten (blue)

11.

What is the purpose of the foot pedal in TIG welding?

a)

To control the flow of shielding gas

b)

To adjust the welding current

c)

To switch the machine on and off

d)

To change the electrode

12.

Which of the following is NOT a suitable material for TIG welding?

a)

Stainless steel

b)

Aluminium

c)

Wood

d)

Copper

13.

What is the recommended minimum distance to keep flammable materials away from the welding area?

a)

1 foot

b)

3 feet

c)

5 feet

d)

10 feet

14.

Which safety equipment is necessary to protect your hands during TIG welding?

a)

Cotton gloves

b)

Leather welding gloves

c)

Rubber gloves

d)

Wool mittens

15.

What is the melting point of tungsten, the material used for TIG electrodes?

a)

342°C

b)

1,200°C

c)

2,000°C

d)

3,422°C

16.

Which of the following is a common filler rod material for TIG welding stainless steel?

a)

ER308L

b)

ER4043

c)

ER70S-6

d)

ER5356

17.

Why should you avoid touching the tungsten electrode with the filler rod during welding?

a)

It will cool the weld

b)

It can contaminate the electrode and the weld

c)

It will increase the arc length

d)

It will make the weld stronger

18.

What is the main advantage of TIG welding over other welding processes?

a)

Faster welding speed

b)

Greater control and cleaner welds

c)

Lower equipment cost

d)

Less skill required

19.

Which of the following should be checked before starting a TIG welding job?

a)

The weather forecast

b)

The condition of cables and connections

c)

The price of metal

d)

The colour of your clothing

20.

What is the recommended minimum ventilation rate for a welding area to prevent exposure to fumes?

a)

10 cubic feet per minute

b)

100 cubic feet per minute

c)

1,000 cubic feet per minute

d)

10,000 cubic feet per minute