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R038 Topic Area 2: Design Requirements

Total questions: 37

Worksheet time: 19mins

Name
Class
Date
1.

Aspects of a design that are considered to be critical to the future outcome, such as what the product must do, are known as ________.

a)

needs

b)

wants

c)

features

d)

aesthetics

2.

Desirable aspects of a design that are not critical, such as a specific shape or colour, are known as ________.

a)

wants

b)

needs

c)

costs

d)

materials

3.

Criteria that are factual and measurable, presented as numerical data (e.g., "Must weigh less than 1.5 kg"), are known as ________ criteria.

a)

quantitative

b)

qualitative

c)

ergonomic

d)

aesthetic

4.

A designer writes in a specification: "The product must have a 'premium' and 'modern' appearance." What type of criterion is this?

a)

Qualitative

b)

Quantitative

c)

Functional

d)

Ergonomic

5.

The 'A' in ACCESS FM stands for ________, which refers to how a product appeals to the senses, such as its shape, form, colour, and texture.

a)

Aesthetics

b)

Accessibility

c)

Assembly

d)

Arrangement

6.

The point where enough products have been sold to cover all the initial development costs is called the ________ point.

a)

break-even

b)

profit

c)

tipping

d)

depreciation

7.

The 'C' in ACCESS FM stands for ________, which defines the profile of the intended user or the target market for the product.

a)

Customer

b)

Cost

c)

Compliance

d)

Company

8.

A specification states that a new power tool must be able to withstand dust and damp on a building site. What is this referring to?

a)

The working environment

b)

The circular economy

c)

Product disassembly

d)

The supply chain

9.

The study of the measurements of the human body, such as height and hand size, is called ________.

a)

anthropometrics

b)

ergonomics

c)

physiology

d)

biomechanics

10.

The amount of variation allowed in a given dimension for a manufactured component (e.g., 10 mm±0.1 mm10\text{ mm} \pm 0.1\text{ mm} ) is known as its ________.

a)

tolerance

b)

allowance

c)

clearance

d)

deviation

11.

Features integrated into a product to protect the user from harm in the event of a fault, such as brakes on a lift that engage if power is lost, are called ________ mechanisms.

a)

fail-safe

b)

lockout

c)

emergency-stop

d)

redundant

12.

The 'F' in ACCESS FM stands for ________, which describes what the product will do and how it will work.

a)

Function

b)

Form

c)

Fabrication

d)

Features

13.

Materials made up of two or more different materials, combining their properties to create a new, improved material like carbon fibre, are called ________ materials.

a)

composite

b)

alloy

c)

polymer

d)

ceramic

14.

A material's ability to be stretched under load without breaking is called...

a)

ductility

b)

toughness

c)

malleability

d)

elasticity

15.

production is used to manufacture products one at a time, often to meet a very specific, custom need, such as a bridge or a bespoke racing car.

a)

One-off

b)

Batch

c)

Mass

d)

Continuous

16.

A method used in manufacturing where products are made in a specific amount, such as 500 loaves of bread, is known as production.

a)

Batch

b)

One-off

c)

Mass

d)

Continuous

17.

The production of a large quantity of a standardised product, such as canned food or screws, often using automated production lines, is known as production.

a)

Mass

b)

Batch

c)

One-off

d)

Prototype

18.

Most engineering materials like metals and plastics are supplied in forms, such as sheets, bars, ingots, or granules.

a)

Standard

b)

Random

c)

Custom

d)

Liquid

19.

Which of these is an example of a wasting process?

a)

Pouring molten aluminium into a mould.

b)

Bending a sheet of metal into a box shape.

c)

Welding two steel plates together.

d)

Using a lathe to turn a piece of steel.

20.

A sloping face on the wall of a component, set at a specific angle so that it can be removed from a mould more easily, is called a.

a)

Draft angle

b)

Fillet radius

c)

Chamfer

d)

Boss

21.

Processes such as welding or using adhesives are known as fixing methods because they are not designed to be taken apart.

a)

Permanent

b)

Temporary

c)

Adjustable

d)

Magnetic

22.

A designer specifies that a product must be easily taken apart for maintenance. Which type of fixing method should be used?

a)

Permanent joining

b)

Temporary joining

c)

Welding

d)

Brazing

23.

refers to the process of applying a decorative appearance, protective coating (like paint), or other treatment to a surface.

a)

Finishing

b)

Forming

c)

Assembly

d)

Heat treatment

24.

Tools used in manufacturing to ensure components are placed or held accurately so that they can be replicated consistently are known as and fixtures.

a)

Jigs

b)

Clamps

c)

Templates

d)

Dies

25.

The one-off cost of buying new moulds, cutting tools, and jigs for a new production line is known as:

a)

Labour costs

b)

Tooling costs

c)

Overheads

d)

Material costs

26.

The cost of the electricity to power a factory and the rent for the building are examples of what type of production cost?

a)

Labour costs

b)

Tooling costs

c)

Overheads

d)

Material costs

27.

A new, super-strong lightweight material is invented through R&D, which leads companies to design new, lighter-weight products. This is an example of:

a)

Technology push

b)

Market pull

c)

Planned obsolescence

d)

The circular economy

28.

When a need for a new product arises from consumer demand, such as customers asking for a smartphone with a longer battery life, this is known as:

a)

Technology push

b)

Market pull

c)

Planned obsolescence

d)

The circular economy

29.

The ________ is a quality mark owned by the British Standards Institution (BSI) that shows a product or service meets the appropriate standards.

a)

BSI Kitemark

b)

CE marking

c)

UKCA marking

d)

WEEE

30.

Which certification mark indicates conformity with the health, safety, and environmental standards for products sold within the European Economic Area (EEA)?

a)

UKCA

b)

BSI Kitemark

c)

WEEE

d)

CE

31.

The ________ directive is an example of legislation that covers the collection, recycling, and recovery of waste electrical and electronic goods.

a)

WEEE

b)

RoHS

c)

REACH

d)

CE marking

32.

What is the main aim of the "Right to Repair" legislation?

a)

To give everyone a free repair kit.

b)

To ban all products that cannot be repaired.

c)

To make manufacturers provide spare parts and repair information.

d)

To force all repairs to be done by the original manufacturer.

33.

The strategy of deliberately planning a shorter lifespan for a product to encourage customers to buy a newer version is called:

a)

planned obsolescence

b)

market pull

c)

technology push

d)

the circular economy

34.

A consumer chooses not to buy a single-use coffee cup and uses their own reusable one instead. Which of the 6Rs does this demonstrate?

a)

Refuse

b)

Reduce

c)

Repair

d)

Recycle

35.

The process of finding creative new uses for waste products, such as making a bag from old plastic bottles, is known as:

a)

upcycling

b)

recycling

c)

refurbishing

d)

downcycling

36.

The traditional 'take-make-waste' model, where resources are extracted, made into products, and then thrown away, is known as a ________ economy.

a)

linear

b)

circular

c)

sharing

d)

regenerative

37.

What is a core principle of the 'circular economy'?

a)

To make products as cheaply as possible.

b)

To design out waste and pollution by keeping products and materials in use.