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High-Order Shipboard Emergency Welding

Total questions: 15

Worksheet time: 8mins

Name
Class
Date
1.

A padeye crack is found during cargo operations. The surface is oily, and vibration from the winch continues. Which action ensures a safe temporary weld?

a)

Weld as found with slightly higher heat

b)

Secure machinery, clean surface, add support

c)

Patch directly without removing vibration

d)

Cool the weld with water during operation

2.

A minor hull crack near a frame is stable but may grow in heavy seas. What weld-based action prevents progression?

a)

Slow vessel to reduce overall stress

b)

Drill ends and weld a fitted doubler plate

c)

Fill the crack using wide, hot passes

d)

Place a gasket sheet over the cracked area

3.

A seawater cooling line develops a pinhole leak under flow and cannot be fully isolated. What is the safest temporary weld action?

a)

Weld over the leak in its flowing state

b)

Heat the pipe to counteract pressure

c)

Clamp the area and seal after reducing flow

d)

Stop all cooling and weld with full heat

4.

A machinery foundation bracket fractures, causing vibration. What temporary weld method prevents worsening of the damage?

a)

Restore strength through deep passes

b)

Add short controlled fillets to limit shift

c)

Soften the bracket using gas heating

d)

Tighten bolts and leave crack untouched

5.

A bent ladder section must be cut free to release a trapped hydraulic line. What concern must be addressed before gas-cutting?

a)

Torch flow adjustment

b)

Oxygen supply setting

c)

Residues behind the ladder

d)

Open flames nearby

6.

A cracked stiffener inside a store room requires welding. Which step is essential before work begins?

a)

Use larger electrodes for quicker work

b)

Switch to gas welding to reduce sparks

c)

Test air and install forced ventilation

d)

Weld with door partly open for airflow

7.

A leaking steam-drain flange must be temporarily repaired with low distortion. Which technique fits best?

a)

Fast high-heat arc passes

b)

Low-temp gas brazing work

c)

Deep-arc penetration welds

d)

High-force arc adjustments

8.

A thin corroded plate needs a temporary welded cover. Which approach avoids burn-through?

a)

Hot wide passes for bonding

b)

Inside welding only approach

c)

Short stitch beads for control

d)

Large rods for fast buildup

9.

A padeye crack requires repair while cargo crane loads swing in moderate wind. What is the correct decision?

a)

Weld while slowing crane travel

b)

Continue work with reduced sway

c)

Stop lifting and isolate the area

d)

Weld only when load swings clear

10.

A temporary patch is placed on a seawater line. What action ensures proper follow-up?

a)

Keep patch until next port call

b)

Monitor leaks and plan class repair

11.

The safest way to shut down gas welding equipment is to close:

a)

Torch oxygen first

b)

Torch fuel first

c)

Cylinder fuel first

d)

Cylinder oxygen first

12.

A regulator creep condition is suspected when:

a)

Pressure holds low

b)

Pressure rises idle

c)

Gauge line rattles

d)

Needle drops slow

13.

During confined-space welding, continuous monitoring must verify:

a)

Still air lines

b)

Safe oxygen band

c)

Cool bulkhead skin

d)

Low floor drafts

14.

A junior welder reports intermittent popping at the torch while cutting brackets near a paint-store bulkhead. The most likely cause is:

a)

Tip partial block

b)

Low plate heat

c)

High gas swirl

d)

Mild rod bends

15.

You are cutting an old bulkhead section. Slag begins collecting in a narrow recess overhead, threatening to fall. The proper action is to:

a)

Stop and clear

b)

Tilt torch more

c)

Increase speed

d)

Extend hose run