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Product Design Worksheet (Items 150–169)

Total questions: 89

Worksheet time: 45mins

Name
Class
Date
1.

Customer Inputs includes

a)

Expectation

b)

ALL

c)

Needs

d)

customer satisfaction.

e)

ALL

2.

Design Goals includes

a)

Voice of the Customer is not lost in subsequent design activity

b)

ALL

c)

translation of the Voice of the Customer into measurable deisgn of objectives

d)

ALL

e)

Voice of the Customer also includes regulatory requirements such as materials composition reporting and polymeric part marking

3.

Reliability and Quality Goals includes

a)

ALL

b)

customer wants and expectations,

c)

ALL

d)

program objectives

e)

customer wants reliability benchmarks.

4.

Preliminary Process Flow Chart depends on

a)

NONE

b)

process assumptions.

c)

BOTH

d)

preliminary bill of material and product

e)

BOTH

5.

Examples of input to identification of special characteristics include

a)

Product assumptions based on the analysis of customer needs and expectations

b)

BOTH

c)

Identification of reliability goals and requirements

d)

BOTH

e)

NONE

6.

Abbrevation OF FMEA

a)

Failure Mode and Effects Analysis

b)

Fast Mode and Effects Analysis

c)

Failure Mode and Effects Analysis

d)

NONE

e)

BOTH

7.

Abbrevation OF APQP

a)

Advanced Product Quality Planning

b)

NONE

c)

Advanced Product Quality Plant

d)

BOTH

e)

Advanced Product Quality Planning

8.

APQP Related to

a)

NONE

b)

support of upper management

c)

BOTH

d)

BOTH

e)

interest, commitment

9.

primary goal of APQP

a)

ALL

b)

planning requirements

c)

program timing and planning for resources and staffing to support required capacity

d)

concerns documented and scheduled for resolution

e)

ALL

10.

The Process is designed to assure a comprehensive and critical review of engineering requirements.

a)

Product Quality Planning

b)

PLANNING

c)

Product/Process Benchmark Data

d)

Business Plan/Marketing Strategy

e)

Product Quality Planning

11.

Abbrevation of DFMEA

a)

Design Failure Mode and Effects Analysis

b)

Design Failure Mode and Effects Analysis

c)

Design Failure Make and Effects Analysis

d)

Design Failure Mode and Effects Association

e)

Delight Failure Mode and Effects Analysis

12.

Abbrevation of FMEA

a)

Failure Mode and Effects Analysis

b)

Failure Mode and Effects Analysis

c)

Failure Make and Effects Analysis

d)

Fall Mode and Effects Analysis

e)

Failure Mode and Eventuals Analysis

13.

The is a disciplined analytical technique that assesses the probability of failure

a)

DFMEA

b)

DFMEA

c)

RDA

d)

FMEA

e)

ALL

14.

The verification that verifies that the product design meets the customer requirements

a)

Field service reports.

b)

Lessons learned

c)

Design verification

d)

Warranty reports

e)

Design verification

15.

are regularly scheduled meetings led by the organization's design engineering activity

a)

Design reviews

b)

Dealer comments

c)

Design reviews

d)

Field service reports.

e)

Lessons Learned

16.

The design review is an effective method to prevent

a)

product positioning, research and development (R&D) resources

b)

timing, cost

c)

problems and misunderstandings

d)

ALL

e)

problems and misunderstandings

17.

Abbrevation of DOE

a)

Design Of Equipment

b)

NONE

c)

Detail Of Evolution

d)

Design Of Equipment

e)

Design Of Energy

18.

Abbrevation of DVPR

a)

NONE

b)

Design Validation Plan and Report

c)

BOTH

d)

BOTH

e)

Design reviews

19.

are a description of the dimensional measurements and material and functional tests that will occur during prototype build.

a)

Prototype control plans

b)

ALL

c)

reliability assessments, and new technology

d)

advanced materials

e)

Prototype control plans

20.

A Checklist is provided to assist in the preparation of the prototype control plan

a)

frequency of repair

b)

Control Plan

c)

Control Plan

d)

the results of long-term reliability/durability tests

e)

replacement of components within designated periods of time

21.

The organization's product quality planning team should address these requirements by adding the items to the ------.

a)

Timing Chart

b)

Expectation

c)

Timing Chart

d)

customer satisfaction

e)

Needs

22.

__________ should be monitored to assure completion prior to planned production tryout

a)

customer satisfaction

b)

customer needs

c)

Expectation

d)

Facilities progress

e)

Facilities progress

23.

_______ should be reviewed to determine if there is sufficient information for a dimensional layout of the individual parts.

a)

Engineering Drawings

b)

Engineering Drawings

c)

customer wants reliability benchmarks

d)

program objectives

e)

customer wants and expectations,

24.

A ---------Checklist is provided to assist in the preparation of the prototype control plan.

a)

Control Plan

b)

Control Plan

c)

process assumptions

d)

Product design

e)

preliminary bill of material and product

25.

The---- must assure that customer requirements, needs and expectations are met.

a)

manufacturing system

b)

customer expectations

c)

manufacturing system

d)

NONE

e)

Identification of reliability goals and requirements

26.

Abbrevation of PFMEA

a)

Process Failure Mode and Effects Analysis

b)

Product Failure Mode and Effects Analysis

c)

NONE

d)

Process Failure Mode and Effects Analysis

e)

Fast Mode and Effects Analysis

27.

------- will depend on mode of transport, weather conditions, and how delicate the product is

a)

Product Plant

b)

BOTH

c)

NONE

d)

Packaging

e)

Packaging

28.

The organization's product quality planning team should review the manufacturing site(s) ------ .

a)

Quantity Management System

b)

NONE

c)

Support of top management

d)

Quality Management System

e)

Quantity Management System

29.

The ------- is a schematic representation of the current or proposed process flow

a)

concerns documented and scheduled for resolution

b)

process flow chart

c)

program timing and planning for resources and staffing to support required capacity

d)

process flow chart

e)

ALL

30.

The -------- can be used by the organization's product quality planning team to verify completeness

a)

Floor Plan Checklist

b)

Customer needs

c)

NONE

d)

Floor Plan Checklist

e)

Scheduled resolution

31.

__________ in production process requires the observation of some product characteristics, usually by means of control charts.

a)

Customer needs

b)

Quality control

c)

ALL

d)

Management system

e)

Quality control

32.

A ----- is a recommended analytical technique for displaying the relationship between process parameters and process operation.

a)

Characteristics matrix

b)

NONE

c)

Process flow chart

d)

Characteristics matrix

e)

Product flow chart

33.

Abbrevation of MSA

a)

Mean Systems Analysis

b)

Measurement Systems Analysis

c)

Measurement Systems Analog

d)

Measurement Systems Analysis

e)

ALL

34.

Abbrevation for PPAP

a)

Parts Part Approval Process

b)

Production Part Approval Process

c)

Production Part Approval Process

d)

NONE

e)

Process Part Approval Process

35.

Abbrevation for SPC

a)

Statistical Process Control

b)

NONE

c)

Product flow chart

d)

Statistical Process Control

e)

Stationary Process Control

36.

What is Engineering Drawings

a)

Product control

b)

Process control

c)

Including Math Data

d)

ALL

e)

Including Math Data

37.

Pre-Launch Control Plan includea _________

a)

NONE

b)

including Analysis Devices

c)

including Error-Proofing Devices

d)

including Error-Proofing Devices

e)

Including Math Data

38.

To anticipate failures and prevent them from happening is the objective of FMEA.

a)

True

b)

false

c)

may be

d)

True

e)

ofcourse

39.

The major features of developing a manufacturing system and its related control plans to achieve quality products

a)

Product design and development

b)

Process design and development

c)

Product flow chart

d)

ALL

e)

Process design and development

40.

Designs are periodically modified to

a)

make products easier and faster to manufacture

b)

improve product performance

c)

all of the mentioned

d)

strive for zero-based rejection and waste

e)

all of the mentioned

41.

The life cycle of a product includes

a)

processing of raw materials

b)

all of the mentioned

c)

manufacturing of products

d)

extraction of natural resources

e)

all of the mentioned

42.

Sustainable manufacturing is required for

a)

all of the mentioned

b)

all of the mentioned

c)

proper maintenance

d)

Conserving resources

e)

reuse

43.

The following is the source(s) for developing new or improved product

a)

Research and Development department of the enterprise

b)

All of the above

c)

Consumer suggestions and Complaints

d)

All of the above

e)

Other competitive products in the market

44.

What does FMEA stand for?

a)

Failure Modes and Effects Analysis

b)

Failure Modes and Affective Analysis

c)

Failure Modes and Effective Analysis

d)

Failure Modes and Effects Analysis

e)

Failure Modes and Efficient Analysis

45.

What is the process of comparing two or more results to ensure its accuracy

a)

Verification

b)

Verification

c)

Validation

d)

confirm

e)

substantiate

46.

In which we need to compare the representation of a conceptual model to the real system?

a)

Validation

b)

Both A and B

c)

None of the above

d)

Verification

e)

Validation

47.

Which of the following are Techniques to Perform Verification of Simulation Model?

a)

All of the above

b)

By tracing the intermediate results and comparing them with observed outcomes

c)

All of the above

d)

By checking the simulation model output using various input combinations

e)

By using programming skills to write and debug the program in sub-programs

48.

Which of the following are Techniques to Perform Validation of Simulation Model?

a)

All of the above

b)

Determine the representative output of the Simulation model

c)

All of the above

d)

Test the model at assumptions data

e)

Design a model with high validity

49.

Does the statement is Techniques to Perform Validation of Simulation Model: "By using Structured Walk-through policy in which more than one person is to read the program"

a)

cannot say

b)

no

c)

can be yes or no

d)

no

e)

yes

50.

Does the statement is Techniques to Perform Verification of Simulation Model: "By comparing final simulation result with analytic results"

a)

yes

b)

no

c)

yes

d)

cannot say

e)

can be yes or no

51.

Statistical method can be used for compare the model output with the real system output

a)

True

b)

can be true or false

c)

cannot say

d)

false

e)

True

52.

In which approach, we use real-world inputs of the model to compare its output with that of the real-world inputs of the real system

a)

Validating the Existing System

b)

Validating the First Time Model

c)

Validating the Existing System

d)

Validating the Second Time Model

e)

Validating the New System

53.

The design strategy where the manufacturer improving quality and leaving the price

a)

Luxuriousness strategy

b)

Utility strategy

c)

Pricing strategy

d)

Quality strategy

e)

Utility strategy

54.

The analysis generates functional requirement which in turn generates specification for

a)

Design analysis

b)

Profit analysis

c)

Cost analysis

d)

Need analysis

e)

Need analysis

55.

The maintenance and repair of the product is the aspect of

a)

Operational

b)

Durability

c)

Functional

d)

Durability

e)

Aesthetic

56.

The process of reduction the number of types of products within a definite range is

a)

Diversification

b)

Simplification

c)

Standardization

d)

Simplification

e)

Specialization

57.

The following is the durability aspect of a product

a)

Efficiency of the product

b)

all of above

c)

Easy to understand

d)

Ease with which a product

e)

all of above

58.

Those consumer goods on which a significant group of buyers are habitually willing to make a special purchasing effort is classified as

a)

Specialty goods

b)

Specialty goods

c)

Shopping goods

d)

Convenience goods

e)

Industrial goods

59.

The shopping product consumer classification would include such as

a)

Chocalate,Pen,Tea

b)

TV,PC,Phone

c)

TV,PC,Phone

d)

Ice cream Plant

e)

House,Car,vacations

60.

The convenience goods consumer classification would include such as

a)

Ice cream Plant

b)

House,Car,vacations

c)

TV,PC,Phone

d)

Chocalate,Pen,Tea

e)

Chocalate,Pen,Tea

61.

Goods that are frequently and immediately bought by consumers are classified as

a)

Convenience goods

b)

Specialty goods

c)

Industrial goods

d)

Convenience goods

e)

Shopping goods

62.

Those consumer goods which the customer in the process of selection and purchase in terms of quality, suitability and style is classified as

a)

Shopping goods

b)

Industrial goods

c)

Convenience goods

d)

Specialty goods

e)

Shopping goods

63.

The strategy in which volume of sales is very large, so a very marginal profit per unit will lead substantial gain is termed as

a)

Utility Strategy

b)

Luxuriousness Strategy

c)

Pricing Strategy

d)

Quality Strategy

e)

Pricing Strategy

64.

The product strategy which aims at high quality is known as ________

a)

Utility Strategy

b)

Quality Strategy

c)

Pricing Strategy

d)

Luxuriousness Strategy

e)

Quality Strategy

65.

The design strategy where the designer consider more on luxury and comfort rather than cost is known as___

a)

Quality Strategy

b)

Luxuriousness Strategy

c)

Pricing Strategy

d)

Luxuriousness Strategy

e)

Utility Strategy

66.

The design strategy where the manufacturer improving quality and leaving the price unchanged is known as __________

a)

Utility Strategy

b)

Utility Strategy

c)

Pricing Strategy

d)

Luxuriousness Strategy

e)

Quality Strategy

67.

The amount of time that elapses from the inception of the idea for the new design until production starts is known as

a)

Design Time

b)

Time to Market

c)

Analysis Time

d)

Delay Time

e)

Time to Market

68.

The order of four process in "Production - Consumption" Cycle

a)

Production --> Distribution --> Consumption --> Recovery or Disposal

b)

Consumption --> Recovery or Disposal --> Distribution --> Production

c)

Distribution --> Recovery or Disposal --> Production --> Consumption

d)

Production --> Distribution --> Consumption --> Recovery or Disposal

e)

Consumption --> Production --> Recovery or Disposal --> Distribution

69.

The 2 main objects that are concerned with "Production - Consumption" Cycle are

a)

Value Addition and Information

b)

Value Addition and Information

c)

Value Addition and Resource Management

d)

Information and Disposal

e)

Resource and Wastage

70.

Spot the odd member, in the process of "Production - Consumption" Cycle

a)

Distribution

b)

Growth

c)

Production

d)

Recovery or Disposal

e)

Growth

71.

The terminology connected with "Disposal" in Production - Consumption Cycle:

a)

Growth

b)

Goods

c)

Scrap

d)

Resources

e)

Scrap

72.

The difference between output and input values is known as

a)

Loss

b)

Gross profit

c)

Gross profit

d)

Increment

e)

Marginal difference

73.

Identify the term which emphasizes the importance of "Design for Environment" is

a)

Blue Product Design

b)

Green Product Design

c)

Yellow Product Design

d)

Purple Product Design

e)

Green Product Design

74.

The design approach that tries to reduce the adverse impacts of products over the surroundings is

a)

Product Design for Value Addition

b)

Product Design for Environment

c)

Product Design for Business Enhancement

d)

Product Design for Environment

e)

Product Design for Customer Satisfaction

75.

The 3 factors that raises the importance of "Design for Environment" are

a)

Profit Yield, Industry Demand, Revolution Factors

b)

Customer Satisfaction, Profit Need, Industry Regulation

c)

Industry Desire, Profit Matching, Customer Demand

d)

Customer Demand, Government Pressure, ISO requirement

e)

Customer Demand, Government Pressure, ISO requirement

76.

Young Designers must focus more on ______, while they design products, since it is the need of the hour

a)

Design for Quality

b)

Design for Profit Yield

c)

Design for Environment

d)

Design for Manufacturing

e)

Design for Environment

77.

Waste Management can be made effective by following the methods of __________

a)

Re-cycling

b)

Disposing

c)

Re-cycling

d)

Burning

e)

Dumping in Yards

78.

Which of the following is not a measure of sustainable water management?

a)

Preventing loss in the municipal pipes.

b)

Preventing leakage from dams and canals

c)

Building small reservoirs in place of a few mega projects

d)

Reducing the rate of surface run-off water.

e)

Reducing the rate of surface run-off water.

79.

The ISO 9000 series was created by the __________.

a)

International Trade Organization

b)

International Organization for Standardization

c)

International Standards for Organization

d)

Internal Organization for Standardization

e)

International Organization for Standardization

80.

In Product Life Cycle, which stage shows only few competitors?

a)

Decline

b)

Maturity

c)

Introduction

d)

Growth

e)

Introduction

81.

In Product Life Cycle, which stage shows increasing sales rate and more competitors?

a)

Maturity

b)

Decline

c)

Growth

d)

Growth

e)

Introduction

82.

In Product Life Cycle, which stage shows sales at its peak level yielding high profit?

a)

Growth

b)

Introduction

c)

Maturity

d)

Maturity

e)

Decline

83.

The sales reaches a saturation level at the ________ stage of Product Life Cycle.

a)

Growth

b)

Introduction

c)

Decline

d)

Maturity

e)

Maturity

84.

In Product Life Cycle, at Decline Stage, Cost per customer will be ____

a)

Medium

b)

Low

c)

Low

d)

High

e)

Neutral

85.

In which of the following stages of product life cycle a campany reduces sales promotion to take advantage of heavy consumer demand?

a)

decline

b)

maturity

c)

growth

d)

Introduction

e)

growth

86.

In which of the following stages of product life cycle a campany reduces sales promotion to take advantage of heavy consumer demand?

a)

growth

b)

Introduction

c)

decline

d)

growth

e)

maturity

87.

Branding of product

a)

gives customer rebate on MRP

b)

makes it more saleable

c)

differentiates it from other products in the market

d)

make it more attractive for customer

e)

differentiates it from other products in the market

88.

In which of the following stages of the product life cycle do profit peak?

a)

Saturation

b)

Growth

c)

Maturity

d)

Introduction

e)

Maturity

89.

In Product Life Cycle a stage represents rapid growth of product sale knows as

a)

Mature phase

b)

Market introduction phase

c)

Growth phase

d)

Growth phase

e)

Saturation phase

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