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Sheet Metal Fabrication - Quiz 4

Total questions: 15

Worksheet time: 8mins

Name
Class
Date
1.

What is chip forming cutting?

a)

Material removal that produces chips

b)

Material removal that produces no waste

c)

Cutting using water or laser

d)

Non-mechanical removal of material

2.

Which of the following is a non-chip forming cutting method?

a)

Milling

b)

Water jet cutting

c)

Turning

d)

Drilling

3.

Continuous, discontinuous, and built-up edge are types of:

a)

Tool geometries

b)

Chips

c)

Dies

d)

Cutting fluids

4.

Shear strength describes a material’s ability to:

a)

Resist forces parallel to its surface

b)

Resist bending forces

c)

Resist compression

d)

Resist twisting

5.

Work hardening occurs due to:

a)

Plastic deformation at low temperature

b)

Melting and resolidifying metal

c)

Heating above recrystallization

d)

Hammering at red-hot temperature

6.

Which cutting process typically does not produce chips?

a)

Turning

b)

Grinding

c)

Laser cutting

d)

Milling

7.

Which should be checked before cutting operations?

a)

Machine capacity and clearance

b)

Tool color

c)

Operator’s height

d)

Air pressure in tires

8.

In punching, the die is located:

a)

Below the workpiece

b)

Above the punch

c)

To the side of the punch

d)

In front of the feed roller

9.

The outer surface of a bend is under:

a)

Compression

b)

Neutral stress

c)

Tension

d)

Shear

10.

The neutral axis in bending is:

a)

Point of max tension

b)

Surface not changing length

c)

Outermost surface

d)

Compressed region

11.

Hot working is performed:

a)

Below recrystallization

b)

Above recrystallization

c)

In vacuum

d)

Room temp

12.

An advantage of hot working is:

a)

Creates strain hardening

b)

Refines grain structure

c)

Increases residual stress

d)

Reduces ductility

13.

Workpiece protection can be improved by:

a)

Removing film

b)

Using scrap/film backing

c)

Heating surface

d)

Soaking in acid

14.

Rolling machines typically have:

a)

One roller

b)

Two rollers

c)

Three rollers

d)

Four rollers

15.

Why pre-set ends before rolling?

a)

Prevent flats

b)

Reduce tool wear

c)

Cool rollers

d)

Align axis