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DFMEA Quiz

Authored by Arvind Balaji

Professional Development

Professional Development

Used 1+ times

DFMEA Quiz
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35 questions

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1.

MULTIPLE CHOICE QUESTION

30 sec • 2 pts

What is DFMEA and why is it important?

A cost reduction tool used only in manufacturing

A reliability analysis for identifying and preventing design failures

A financial risk management method

A customer complaint tracking system

2.

MULTIPLE CHOICE QUESTION

30 sec • 2 pts

How is VDA DFMEA different from AIAG DFMEA?

VDA uses Action Priority, AIAG uses RPN

VDA ignores severity, AIAG includes it

AIAG focuses on visuals, VDA on checklists

Both are identical

3.

MULTIPLE CHOICE QUESTION

30 sec • 2 pts

What is the 7-step approach in DFMEA?

Planning → Design → Prototype → Test → Review → Release → Audit

Planning → Structure → Function → Failure → Risk → Optimization → Documentation

Design → Failure → Test → Correction → Validation → Delivery → Service

Concept → Build → Validate → Approve → Launch → Service → Retire

4.

MULTIPLE CHOICE QUESTION

30 sec • 2 pts

Why did VDA move from RPN to AP?

RPN was too easy to calculate

RPN sometimes hid critical high-severity risks

AP is faster to compute than RPN

Customers demanded it

5.

MULTIPLE CHOICE QUESTION

30 sec • 2 pts

How do you ensure DFMEA is a living document?

Prepare once and file for audits

Keep updating with design changes and lessons learned

Use only for PPAP submission

Restrict it to the quality department

6.

MULTIPLE CHOICE QUESTION

30 sec • 2 pts

How do you define the scope of DFMEA?

By selecting only customer complaints

By identifying system, boundaries, interfaces, and lifecycle phases

By manufacturing cost only

By warranty returns only

7.

MULTIPLE CHOICE QUESTION

30 sec • 2 pts

Who should be in a cross-functional DFMEA team?

Only designers

Design, manufacturing, quality, supplier, service teams

Only customer representatives

Only management

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