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Worksheets

PS (10.5 & 10.6)

Total questions: 10

Worksheet time: 5mins

Name
Class
Date
1.

What should not happen after the root cause of an issue has been identified?

a)

Corrective actions should be implemented as soon as possible

b)

Corrective actions should be recorded

c)

The problem remains unresolved

d)

Standard operating procedures should be updated

2.

After a production run has been completed, the defects are analysed using a histogram. Which 'column' should be addressed first?

a)

The right hand column

b)

The left hand column

c)

The lowest column

d)

The highest column

3.

When using Cause and Effect Diagrams, which is not true?

a)

Most of the causes have an equal priority for resolving

b)

There can be several related causes

c)

There may only be one root cause

d)

There can be one root cause with several contributing causes

4.

Customer satisfaction can be achieved by

a)

Resolving the problem eventually

b)

Applying corrective actions speedily

c)

Discussing which corrective action to implement

d)

Adding the problem to a list of other issues

5.

Which is incorrect? When a serious problem is identified in a product or service

a)

Customers should be made aware of the issue, if necessay

b)

It should be kept from customers at all costs

c)

Remedial action should be applied

d)

All corrective actions taken should be recorded

6.

A poke-yoke device will help prevent errors. Which product does not usually contain a poke-yoke device?

a)

A tap

b)

A microwave oven

c)

A washing machine

d)

A CD player

7.

Standard operating procedures should be updated

a)

Monthly

b)

Annually

c)

Immediately after a corrective action has been implemented

d)

Before a corrective action is implemented

8.

What is the purpose of a risk analysis?

a)

It recommends potential solutions

b)

It records errors in a process

c)

It suggests ways of avoiding risks

d)

It identifies major risks in a process

9.

FMEA is a tool to identify potential problems in a design or process. What does FMEA mean?

a)

Failing Methods & Efficiency Audits

b)

Forced Measures of Efficiency Actions

c)

Failure Mode and Effect Analysis

d)

Friday and Monday are Energy Audits

10.

An FMEA calculation is based on

a)

Productivity * scrap * frequency

b)

Efficiency * productivity * scheduled adherence

c)

OEE and the theory of constraints

d)

Severity * detection * occurance