wayground logo

Free Printable Worksheets

Font size

S
M
L
XL
Worksheets

SMAW I SENSE

Total questions: 26

Worksheet time: 13mins

Name
Class
Date
1.

Of the following, which is not a requirement for the SMAW process?

a)

electricity

b)

gas supply

c)

base metal

d)

filler metal

2.

Which of the following is an incorrect statement about an E7018 electrode?

a)

Once opened, it should be kept in an electrode oven.

b)

The weld deposit has a minimum tensile strength of 70,000 psi.

c)

They are suitable for flat position and horizontal fillet only

d)

They are suitable for use in all welding positions.

3.

The distance from the molten tip of the SMAW electrode to the surface of the molten

weld pool should be

a)

one electrode diameter

b)

open circuit voltage.

c)

ignition length.

d)

arc current

4.

Which one of the following electrodes is not suitable for use in all positions?

a)

E6010

b)

E6011

c)

E7018

d)

E7024

5.

Which of the following electrodes would you select to produce a weld with shallow

penetration?

a)

6010

b)

6011

c)

6013

d)

7018

6.

An engine-driven generator without a rectifier produces what form of welding

current?

a)

AC only

b)

dc only

c)

both ac and dc

d)

ac and dcep

7.

Which group of electrodes is low hydrogen type?

a)

E7024, E7027, and E7028

b)

E6010 and E6011

c)

E6012, E6013, and E7014

d)

E7015, E7016 and E7018

8.

“Arc blow” is caused by

a)

strong winds associated with outdoor welding.

b)

magnetic forces associated with direct current.

c)

too high an amperage for the size of the electrode

d)

too low an amperage for the size of the electrode

9.

“Duty cycle” is a term used to indicate the

a)

percentage of time in a 24 hour cycle that a machine can operate at rated

output.

b)

percentage of time in a 10 minute period a machine can operate at rated

output.

c)

Percentage of time in a machine which can do the type of work for which it

was designed

d)

length of time required for the machine to cycle, expressed as a percentage

run time

10.

When the welding machine is set to DCEP, current flows

a)

from the work to the electrode.

b)

from the electrode to the work.

c)

both to and from the electrode

d)

depending on the electrode being used.

11.

Which of the following welding cable sizes is the largest?

a)

# 1/0

b)

# 2

c)

# 1

d)

# 2/0

12.

Rectifiers are noted for their ability to

a)

control welding power

b)

reduce spatter

c)

change AC to DC.

d)

eliminate arc blow

13.

In North America, alternating current changes direction

a)

once per second.

b)

60 times per second.

c)

120 times per second

d)

240 times per second

14.

In order to reduce waste and control cost, you should weld until the electrode is

a)

one half inch from the core wire.

b)

down to the core wire.

c)

four (4) inches form the core wire

d)

down to the classification numbers

15.

The last digit in the electrode classification E7018 indicates

a)

welding position the electrode can be used

b)

minimum tensile strength of the electrode

c)

Type of current and electrode coating.

d)

carbon content of the deposited weld.

16.

The E7024 electrode can be used in

a)

all positions.

b)

flat position and horizontal fillets only

c)

flat, horizontal and vertical down positions.

d)

flat, horizontal, vertical down and overhead positions.

17.

The electrode classification that indicates a deep penetrating electrode that can be

used with alternating current (AC) current is

a)

6010

b)

6011

c)

6012

d)

6013

18.

Back-stepping at the end of a weld made with the SMAW process

a)

is not done because it traps slag

b)

reduces electrode stub loss

c)

helps to prevent crater cracking

d)

puts too much heat on the electrode holder

19.

The first two (2) digits of the electrode classification indicate the

a)

positions in which the electrode can be used

b)

minimum tensile strength of the deposited weld

c)

The polarity

d)

the flux coating

20.

An E6010 deep penetrating electrode belongs to

a)

F1 Group.

b)

F2 Group

c)

F3 Group

d)

F4 Group.

21.

SMAW equipment is portable because the welding machines can be powered with

gasoline or diesel engines.

a)

True

b)

false

22.

Excessive spatter and undercutting of weld joints can be caused by current values

being set too high.

a)

true

b)

false

23.

The E6010 Electrode is run mostly on DCEN

a)

true

b)

false

24.

A number 1 in the next to last digit of the electrode classification for SMAW

electrodes, indicates that an electrode can be used in the flat position and on

horizontal flat welds only.

a) T

a)

true

b)

false

25.

A number 2 in the next to last digit of the electrode classification on an SMAW

electrode, indicates the electrode may be used in all welding positions.

a)

true

b)

false

26.

With direct current electrode positive (DCEP), the work piece is positive.

a)

true

b)

false