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MSSC Quality Review 4

Total questions: 30

Worksheet time: 16mins

Name
Class
Date
1.

Once the Cpk of a process is determined, it can predict the ________ of a product as long as the process _______.

a)

Production; rate remains stable

b)

Life cycle; is within specification

c)

Quality; is not stopped

d)

Quality; remains in control

2.

The Cpk is a statistical control process term that describes the ______.

a)

Standard outcome of a process

b)

Standard deviation of a process

c)

Capacity of a process

d)

Means of a process

3.

The process of zeroing the probe on a dial indicator using a part that has been found to be a precise length is known as __________.

a)

Calibration

b)

Gauging

c)

Mastering

d)

Zeroing

4.

The term DMAIC is associated with:

a)

Digital Measurement

b)

Six Sigma

c)

Calibration

d)

Sustainable Development

5.

The term UCL is associated with:

a)

Control Charts

b)

Innovation

c)

Non Destructive Testing

d)

Audits

6.

A _______ is a graphic method to show how the data is distributed across the range of values.

a)

Pareto diagram

b)

Histogram

c)

Scatter diagram

d)

Flow chart

7.

Two variables, x and y, are related. Variable x increases or decreases with y. Which of the following tools could best be used to graphically show this relationship?

a)

Control Chart

b)

Histogram

c)

Bi-Modal Histogram

d)

Scatter Plot

8.

What should the company focus on to achieve quality more economically?

a)

External Failuire Cost

b)

Internal Failure Cost

c)

Prevention Cost

d)

Appraisal Cost

9.

Kaizen is an important aspect of what quality control system

a)

5S

b)

Lean

c)

TQM

d)

Six Sigma

10.

The typical accuracy of a modern dial caliper is about __________.

a)

0.1 inches

b)

0.01 inches

c)

0.001 inches

d)

None of the Above

11.

Which of the following tools would be most appropriate for collecting data to study the symptoms of a problem?

a)

Control Chart

b)

Check List

c)

Check sheet

d)

Histogram

12.

The four categories of costs associated with product quality costs are:

a)

External failure, internal failure, prevention, and inspection

b)

Warranty, product liability, training, and appraisal

c)

External failure, internal failure, repair, and appraisal

d)

External failure, internal failure, prevention, and appraisal

13.

Costs associated with preparation of quality management system and inspection procedures for inspection and testing should be charged to:

a)

Internal Failure Cost

b)

External Failure Cost

c)

Appraisal Cost

d)

Prevention Cost

14.

Which information is NOT included in a materials block?

a)

Item number

b)

Part number

c)

Quantity required

d)

Revision number

15.

A sectional view provides __________ view of the object.

a)

an internal detail

b)

an external detail

c)

both an internal and external

d)

None of the above

16.

A process drawing __________.

a)

includes all of the steps in the manufacturing process

b)

is the same as an assembly drawing

c)

Is required for each major step of the manufacturing process

d)

None of the above

17.

What is the last step in measuring a part using indirect measurement?

a)

Measure the part

b)

Add the dial reading with the revolution counter reading

c)

Measure the master

d)

Add the master length to the dial indicator reading

18.

This type of is associated with the cost of inspecting parts.

a)

Prevention Cost

b)

Appraisal Cost

c)

Internal Failure Cost

d)

External Failure Cost

19.

Quality has costs associated with achieving the customer's demands. Which cost is associated with people?

a)

External failure cost

b)

Internal failure cost

c)

Appraisal cost

d)

Prevention cost

20.

Quality management system has three elements; plan, control methods, assurance methods. What does assurance mean when it comes to quality?

a)

It is the policing of quality

b)

It is the bases for plan and control

c)

It is the effects of plan and control

d)

It is the feedback to the plan and control

21.

Which factor is the most critical for quality

production?

a)

Proper equipment maintenance

b)

Proper documentation

c)

Proper training

d)

Proper auditing

22.

Which of the following is NOT an objective of a quality audit?

a)

To determine whether the quality system

meets its objectives

b)

Verify that the quality system continues to

meet customer requirements

c)

To assure that products are safe

d)

To determine quality standards

23.

The Japanese term poka yoke refers to...

a)

Continuous improvement

b)

Zero defects

c)

Nonconforming product

d)

Mistake proofing

24.

Corrective actions to a manufacturing

process...

a)

Should be communicated to the operator on the next

shift

b)

Should be implemented by the operator as soon as

possible

c)

Should be only implemented after an audit

d)

Should be documented and incorporated into SOPs

25.
What size graduations is the thimble of a micrometer divided into?
a)
.0001
b)
.001
c)
.025
d)
.100
26.

How are production inspections completed?

a)

Every product is inspected

b)

The control plan instructions are followed

c)

Randon samples are inspected randomly

d)

Procedures of production are followed

27.

What color tagged parts can be re-worked as needed?

a)

Green

b)

Yellow

c)

Pink

d)

Red

28.

When working in a team, goals are important and must be what? (two possible correct answers)

a)

Measurable

b)

Achievable

c)

Easy

d)

Sharable

29.

Communications skills used by team members include Oral, written, comprehension, and _________?

a)

Listening

b)

Direct Communication

c)

Indirect Communication

d)

Brain Storming Communication

30.
A Pareto chart:
a)
Shows causes and effects of quality problems
b)
Shows the prevalence of the various types of defects that have been found
c)
Is not useful when first studying a quality problem
d)
Has both upper and lower specification limits