WorksheetsLean Green Belt dag 1
Total questions: 15
Worksheet time: 8mins
What is Lean?
Philosophy to make better products
Business strategy based on customer requirements
Headcount reduction to reduce cost
Fitness programm
Muda is the Japanese term used to describe
The waste generated into a system
The overburden of machines or operators
The uneveness in an operation
Any time there is overproduction
An important characteristic of a process is lead time. Lead time is:
The time it takes for one unit to undergo all process steps through the process
The time value is added to the material the flows through the process
The elapsed time between the moment a product is entering the first process step and the moment it is leaving the last process step
The cumulative time the product is waiting within the process
What type of waste is packing at step one and unpacking and repacking at step two?
Over production
Over processing
Motion
Transportation
The Voice of the Customer refers to identifying customers' needs through which of the following mechanisms?
Complaints
Defects
Survey
Information requests
Checks in a pharmaceutical plant due to compliance, are
Value Added
Non Value Added
Necessary Non Value Added
None of these
Which type of flow is the ultimate goal?
Batch
Pull
One-piece-flow
FIFO
Quality at the source means that
from the first process step, every step is aimed at not passing on mistakes
raw material shoud be of highest quality
the main goal of the quality department is to work defect free
employees are aware that making mistakes should be avoided
Takt time is 2 minutes; if the cycle time is 3 minutes, which of the following is true?
FIFO lanes are in place
Flow is adequate
The company can meet customer demand
The company cannot meet customer demand
What is the worst type of muda?
overproduction
transport
defects
waiting
Which are the Five Lean principles?
Takt time, flow, pull, interval and pitch
Takt time, flow, pull, Kanban and perfection
Heijunka, standard work, TQM, Just-in-time and kaizen
Value, value stream, flow, pull and perfection
The best way to describe Lean is
An ideology and a set of instruments aimed at achieving the lowest cost per unit produced
An ideology and a set of instruments aimed at achieving an "ideal" way of working
A quality standard that allows only 3.4 defects per million opportunities
A set of techniques to prevent and reduce errors
Inspection is a waste
Yes, ever
No, never
No, if company/organisation wants to increase its quality
No, if the customer is willing to pay for it
Waste that involves unavoidable activities is referred as
Mura
Non Added Value
Necessary Non Added Value
Added Value
A baking process takes 4 Hrs. Average 120 pieces in the oven. The maximum capacity is 240 pieces. What is the Cycle time?
1 Minute
2 Minutes
4 Minutes
It depends on the situation
