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Worksheets

KSP

Total questions: 29

Worksheet time: 22mins

Name
Class
Date
1.

Segmental chips are formed during machining

a)

mild steel

b)

cast iron

c)

high speed stee

d)

high carbon steel

2.

Cast iron during machining produces

a)

continuous chips

b)

discontinuous chips

c)

continuous chips with built-up-edge

d)

none of these

3.

The cutting tool in a milling machine is mounted on

a)

spindle

b)

arbor

c)

column

d)

knee

4.

A fixture does not guide the tool.

a)

Correct

b)

inCorrect

5.

Gear lapping is an operation

a)

after heat treatment

b)

prior to heat treatment

c)

for gear reconditioning

d)

none of these

6.

The facing is an operation of

a)

bevelling the extreme end of a workpiece

b)

embossing a diamond shaped pattern on the surface of a workpiece

c)

reducing the diameter of a workpiece over a very narrow surface

d)

machining the ends of a workpiece to produce a flat surface square with the axis

7.

A drill considered as a cutting tool having zero rake, is known as a

a)

flat drill

b)

straight fluted drill

c)

parallel shank twist drill

d)

tapered shank twist drill

8.

Which of the following statement is wrong about ultra-sonic machining?

a)

A.It is best suited for machining hard and brittle materials.

b)

B.It cuts materials at very slow speeds.

c)

C.It removes large amount of material.

d)

D.It produces good surface finish.

9.

Larger end cutting edge angle __________ tool life.

a)

A.increases

b)

B.decreases

c)

C.does not effect

10.

The lead screw of a lathe has __________ threads

a)

A.single start

b)

B.double start

c)

C.multi-start

d)

D.any one of these

11.

In up milling, the thickness of chip is

a)

A.minimum at the beginning of the cut and maximum at the end of the cut

b)

B.maximum at the beginning of the cut and minimum at the end of the cut

c)

C.uniform throughout the cut

d)

D.none of these

12.

In ultra-sonic machining, the metal is removed by

a)

A.using abrasive slurry between the tool and work

b)

B.direct contact of tool with the work

c)

C.maintaining an electrolyte between the work and tool in a very small gap between the two

d)

D.erosion caused by rapidly recurring spark discharges between the tool and work

13.

Grinding wheels should be tested for balance

a)

A.only at the time of manufacture

b)

B.before starting the grinding operation

c)

C.at the end of grinding operation

d)

D.occasionally

14.

The lathe spindles are usually made hollow and provided with

a)

A.internal taper

b)

B.external taper

c)

C.internal and external taper

d)

D.no taper

15.

When the backgear is engaged in a backgeared headstock, the spindle speed reduces considerably.

a)

A.Agree

b)

B.Disagree

16.

As the cutting speed increases, tool life decreases.

a)

A.Yes

b)

B.No

17.

Threading is an operation of

a)

A.smoothing and squaring the surface around a hole

b)

B.sizing and finishing a small diameter hole

c)

C.producing a hole by removing metal along the circumference of a hollow cutting tool

d)

D.cutting helical grooves on the external cylindrical surface

18.

surface plate is used to check the trueness of flat surfaces.

a)

A.True

b)

B.False

19.

A saw which cuts wood during the return stroke of the saw is known as

a)

A.push saw

b)

B.pull saw or draw saw

20.

Dielectric is used in

a)

A.electro-chemical machining

b)

B.ultra-sonic machining

c)

C.electro-discharge machining

d)

D.laser machining

21.

A twist drill is specified by its

a)

A.shank, material and diameter

b)

B.shank, lip angle and size of flute

c)

C.material, length of body and helix angle

d)

D.any one of these

22.

The hole to be drilled for tapping is __________ the outside diameter of the thread on the tap.

a)

A.equal to

b)

B.smaller than

c)

C.greater than

23.

In which of the following machine, the work remains stationary and the tool is rotated?

a)

A.Vertical boring machine

b)

B.Horizontal boring machine

c)

C.Precision boring machine

d)

D.Jig boring machine

24.

The cutting speed of a drill depends upon the

a)

A.material of drill

b)

B.type of material to be drilled

c)

C.quality of surface finish desired

d)

D.all of these

25.

The chamfering is an essential operation after

a)

A.knurling

b)

B.rough turning

c)

C.boring

d)

D.thread cutting

26.

Ultra-sonic machining is best suited for

a)

A.tool steels

b)

B.sintered carbides

c)

C.glass

d)

D.all of these

27.

A jig is defined as a device which

a)

A.holds and locates a workpiece and guides and controls one or more cutting tools

b)

B.holds and locates a workpiece during an inspection or for a manufacturing operation

c)

C.is used to check the accuracy of workpiece

d)

D.all of the above

28.

A mandrel is used to hold

a)

A.an eccentric work

b)

B.a heavy work

c)

C.a thin work

d)

D.none of these

29.

Jigs are used

a)

A.for holding and guiding the tool in drilling, reaming or tapping operations

b)

B.for holding the work in milling, grinding, planing or turning operations

c)

C.to check the accuracy of workpiece

d)

D.none of the above