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NCM_Unit-3 Test

Total questions: 20

Worksheet time: 22mins

Name
Class
Date
1.

Which one the following statements is true for Electrical Discharge machining (EDM)?

i. The material removal takes place due to the melting and evaporation of the workpiece material.

ii. Any electrical conductor can be machined by this method.

iii. Some light oil like transformer oil or kerosene oil is used as dielectric.

a)

Only i

b)

i & ii

c)

i, ii & iii

d)

ii & iii

2.

Which one of the following statements is not true in case of EDM?

a)

Erosion takes place both on work piece and tool.

b)

Gap between tool and work piece is controlled by servo mechanism.

c)

The size of impression on the work piece surface is exactly same as that of electrode (tool).

d)

The electrode (tool) is made of graphite or copper.

3.

Feed to the electrode during EDM is given

a)

to maintain constant velocity of dielectric flow in the IEG

b)

to maintain constant IEG

c)

to maintain constant current density

d)

none of these

4.

During EDM, the temperature developed at the point of spark is of the order of

a)

2,000°C

b)

6,000°C

c)

10,000°C

d)

14,000°C

5.

In EDM the metal removal is carried out by

a)

fracture of work material due to impact of grains

b)

electrolysis

c)

melting and vaporization

d)

none of the above

6.

Deionized water is used as dielectric in

a)

wire-EDM

b)

electric discharge grinding

c)

electric discharge diamond grinding

d)

Electron Beam Machining

7.

Preferable tool properties in EDM are

a)

High electrical conductivity, low thermal conductivity

b)

low electrical conductivity, High thermal conductivity

c)

High electrical conductivity, High thermal conductivity

d)

low electrical conductivity, low thermal conductivity

8.

In EDM the material of the tool is

a)

Satellite

b)

Diamond

c)

Carbide

d)

High speed steel

e)

Copper

9.

Undesirable characteristic of graphite electrode is

a)

Higher TWR

b)

Poor surface finish

c)

Brittleness

d)

All of the above

10.

EDM is not suitable for machining of

a)

Very hard metals

b)

Glass

c)

Fragile metallic components

d)

None of the above

11.

Stratified wires are used so that they can

a)

withstand more mechanical forces

b)

carry more heat energy

c)

both of these

d)

none of these

12.

Which of the following is used as dielectric medium in EDM

a)

tap water

b)

kerosene

c)

NaCL solution

d)

KOH solution

13.

Wire electric discharge (ED) machining is based on the same principle as that of _____

a)

hydro-dynamic EDM

b)

die-sink EDM

c)

polar EDM

d)

non-conventional EDM

14.

Which of the following component of the wire cut EDM machine does not get heated?

a)

Workpiece

b)

Electrode wire

c)

Di-electric fluid

d)

Coils

15.

The electrode wires are usually made form _____

a)

graphite

b)

iron

c)

nickel

d)

brass

16.

Wire-cut EDM can cut plates of thickness upto _____

a)

50mm

b)

100mm

c)

300mm

d)

500mm

17.

Electrically conductive materials are cut by WEDM process by _____ mechanism.

a)

thermal

b)

electro-thermal

c)

electro-dynamic

d)

fused metal

18.

In WEDM, the wire is held tight between_____

a)

upper and lower nozzles

b)

upper and lower diamond guides

c)

upper and lower groves in the handle

d)

upper and lower pulleys

19.

Which of the following material properties sets restrictions to use wire cut EDM?

a)

Material type

b)

Melting point

c)

Material hardness

d)

Electrical conductivity

20.

During wire cut EDM, the size of the cavity produced by the wire while machining depends upon ____

a)

material of the workpiece

b)

di-electric fluid used

c)

wire material

d)

electric current