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WorksheetsLean for Everyone - DOWNTIME (Post Test)
Total questions: 10
Worksheet time: 6mins
The main objective of Lean is to
Reduce/Eliminate waste from the process to maximize value and meet customer's expectation
Reduce/Eliminate hazards at workplace
Automate production and replace manpower resources
Find sample for defects to pinpoint faults
Which of the following is NOT the key concept of 7 Wastes of Lean in Lean management?
Identifying the 8 types of waste will help you optimize resources and increase profitability.
To improve employee's discipline by standardize work practices
It will enable you to see if an activity is a necessary or pure waste.
It will also help you realize the exact parts of the work process where you can improve.
What is the new acronym for 8 Wastes of Lean in TechnipFMC?
P.A.R.T.T.I.M.E
R.E.S.T.T.I.M.E
D.O.W.N.T.I.M.E
F.U.L.L.T.I.M.E
_______ are the 8th Wastes of Lean later introduced in the 1990s?
Non-digitalized task
Non-ergonomic motion
Utilised talent
Non-utilised Talent
This type of waste is referring to 'moving parts and materials from one place to another'
Motion
Transportation
Waiting
Defects
What is the TWO (2) ways to minimize /eliminate inventory waste?
To have proper planning to keep raw material and finished goods inventories as lean as possible
Clarify customers' standards and expectations ahead of time
Remove excessive or unnecessary machine movements/actions
Use Just-In-Time (JIT) inventory techniques
Overproduction occurs doing more work, adding more components, or having more steps in a product or service than what is required by the customer.
TRUE
FALSE
Puan A decides to put cutting sheet for pipe length 40m extra from the initial target due to "Just in case" scenario. She expected that the extra length can be combine with other pipe that has similar specification. However, the pipe was stored outside and was not well protected causing it to be corroded.
Select all the correct types of waste for situation above.
Waiting
Over Production
Defect
Motion
Mr V is a QC inspector who responsible to test the bending sample. He will bring the sample from the shopfloor to the lab which is 500m away and need to wait for the sample to cool down before start the test. He will repeat this activity until the test result is passed.
Select all the correct types of waste for situation above.
Non-Utilised Talent
Waiting
Motion
Transportation
Every month, Encik K has to place order scotch tapes to replenish his stock. On average, the demand for scotch tape is 50 units, however he decides to purchase extra 200 units from supplier as a buffer.
Select the correct type of waste for situation above.
Inventory
Over Production
Extra processing
Defects
