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VDA - Metal (Part 1)

Total questions: 55

Worksheet time: 55mins

Name
Class
Date
1.

Any of a class of elementary substances, such as gold, silver, or copper, all of which are crystalline when solid and many of which are characterized by opacity, ductility, conductivity, and a unique luster when freshly fractured

a)

Metal

b)

Blooming mill

c)

Billet

d)

Mill scale

2.

A mill for rolling ingots into blooms

a)

Metal mill

b)

Blooming mill

c)

Billet mill

d)

Mill scale

3.

A narrow, generally square, bar of steel, forged or hot-rolled from an ingot or bloom

a)

Metal

b)

Blooming mill

c)

Billet

d)

Mill scale

4.

A mass of metal cast into a convenient shape for storage or transportation before further processing

a)

Ingot

b)

Blank

c)

Bloom

d)

Die

5.

A piece of metal ready to be drawn, pressed, or machined into a finished object

a)

Ingot

b)

Blank

c)

Bloom

d)

Die

6.

A bar of steel reduced from an ingot to dimensions suitable for further rolling

a)

Billet

b)

Blank

c)

Bloom

d)

Die

7.

A steel block or plate having small conical holes through which metal or plastic is extruded or drawn for shaping

a)

Ingot

b)

Blank

c)

Bloom

d)

Die

8.

An oxide occurring in a scaly form on the surface of metal when brought to a high temperature

a)

Scale

b)

Residual stress

c)

Heat treatment

9.

Microscopic stress in a metal resulting from non-uniform thermal changes, plastic deformation, or other causes aside from external forces or applications of heat

a)

Scale

b)

Residual stress

c)

Heat treatment

10.

The controlled heating and cooling of a metal to develop certain desirable physical or mechanical properties

a)

Scale

b)

Residual stress

c)

Heat treatment

11.

A loose coating of iron oxide that forms on iron or steel during hot-rolling

a)

Metal

b)

Blooming mill

c)

Billet

d)

Mill scale

12.

Increases the bond between steel and concrete in reinforced concrete or in structural steelwork encased in concrete for fire protection

a)

Metal

b)

Blooming mill

c)

Billet

d)

Mill scale

13.

To remove internal stress from metal or glass by heating to a temperature below that of recrystallization and then gradually cooling in a liquid or air, esp. to make the material more ductile

a)

Anneal

b)

Temper

c)

Quench

d)

Recrystallize

14.

To rapidly cool a heated metal by immersion in water, esp. to increase its hardness

a)

Anneal

b)

Temper

c)

Quench

d)

Recrystallize

15.

To strengthen or toughen a metal by reheating at a lower temperature and slowly cooling the material

a)

Anneal

b)

Temper

c)

Quench

d)

Recrystallize

16.

To acquire a new granular structure with new crystals because of plastic deformation, as when worked after being heated

a)

Anneal

b)

Temper

c)

Quench

d)

Recrystallize

17.

The tempering of a metal at a temperature high enough to relieve residual stresses, followed by slow, uniform cooling

a)

Stress relieving

b)

Case-harden

c)

Hot-working

d)

Cold-working

18.

To make the outside surface of an iron-based alloy hard by carburization and heat treatment, leaving the interior tough and ductile

a)

Stress relieving

b)

Case-harden

c)

Hot-working

d)

Cold-working

19.

The working of a metal at a temperature high enough to permit recrystallization

a)

Stress relieving

b)

Case-harden

c)

Hot-working

d)

Cold-working

20.

The working of a metal below the temperature at which recrystallization occurs, as in drawing, pressing, or stamping

a)

Stress relieving

b)

Case-harden

c)

Hot-working

d)

Cold-working

21.

To roll metal at a heat high enough to permit recrystallization

a)

Hot-roll

b)

Cold-roll

c)

Cold-draw

22.

To roll metal at a temperature below that at which recrystallization occurs, so as to increase its tensile strength or improve its surface finish

a)

Hot-roll

b)

Cold-roll

c)

Cold-draw

23.

To draw metal through a set of dies to reduce its cross-sectional area without preheating, as in the fabrication of wire or tubing

a)

Hot-roll

b)

Cold-roll

c)

Cold-draw

24.

The dark, oxidized, relatively rough finish obtained by rolling metal while hot

a)

Hot-rolled finish

b)

Mill finish

c)

Extrusion

d)

Drawn finish

25.

The striated finish that cold rolling or extrusion imparts to a metal surface

a)

Hot-rolled finish

b)

Mill finish

c)

Extrusion finish

d)

Drawn finish

26.

The process or product of forming a metal or plastic with a desired cross section by forcing it through a die with a pressure ram

a)

Hot-rolled finish

b)

Mill finish

c)

Extrusion

d)

Drawn finish

27.

A smooth, bright finish produced by drawing metal through a die

a)

Hot-rolled finish

b)

Mill finish

c)

Extrusion

d)

Drawn finish

28.

The process or product of forcing molten metal into a metallic mold under hydraulic pressure to give it a particular shape or form

a)

Die casting

b)

Casting

c)

Molding

d)

Forging

29.

The process or product of forming a material into a particular shape by pouring it into a mold in a fluid state and letting it harden

a)

Die casting

b)

Casting

c)

Molding

d)

Forging

30.

A hollow form or matrix for giving a particular shape to something in a molten or plastic state

a)

Die casting

b)

Casting

c)

Mold

d)

Forge

31.

To form metal by heating and hammering

a)

Die cast

b)

Cast

c)

Mold

d)

Forge

32.

A metal containing iron as a principal element

a)

Ferrous metal

b)

Iron

c)

Smelt

d)

Base metal

33.

A malleable, ductile, magnetic, silver-white metallic element from which pig iron and steel are made

a)

Ferrous metal

b)

Iron

c)

Smelt

d)

Base metal

34.

To melt or fuse ore in order to separate the metal constituents

a)

Ferrous metal

b)

Iron

c)

Smelt

d)

Base metal

35.

The principal metal of an alloy or a piece underlying a coating of another metal

a)

Ferrous metal

b)

Iron

c)

Smelt

d)

Base metal

36.

A large vertical furnace for smelting iron from ore, in which combustion is intensified by a continuous blast of air through the fuel

a)

Blast furnace

b)

Coke

c)

Blast furnace slag

d)

Slag

37.

The solid residue of coal left after destructive distillation, used as a fuel

a)

Blast furnace

b)

Coke

c)

Blast furnace slag

d)

Slag

38.

Slag left as a residue by the smelting of iron ore in a blast furnace

a)

Ferrous metal slag

b)

Coke slag

c)

Blast furnace slag

d)

Combustion furnace slag

39.

The vitrified matter left as a residue from the smelting of a metallic ore

a)

Blast furnace

b)

Coke

c)

Blast furnace slag

d)

Slag

40.

An oblong mass of metal that has been poured while still molten into a mold of sand, esp. such a mass of iron from a blast furnace

a)

Pig

b)

Malleable cast iron

c)

Malleable

d)

Alloy

41.

Cast iron that has been annealed by transforming the carbon content into graphite or removing it completely

a)

Pig

b)

Malleable cast iron

c)

Malleable

d)

Alloy

42.

Capable of being shaped or formed by hammering or by pressure from rollers

a)

Pig

b)

Malleable cast iron

c)

Malleable

d)

Alloy

43.

A substance composed of two or more metals, or of a metal and a non-metal, intimately mixed, as by fusing or electrodeposition

a)

Pig

b)

Malleable cast iron

c)

Malleable

d)

Alloy

44.

Crude iron that is drawn from a blast furnace and cast into pigs in preparation for conversion into cast iron, wrought iron, or steel

a)

Pig iron

b)

Alloy

c)

Base metal

d)

Stainless steel

45.

A hard, brittle, non-malleable iron-based alloy containing 2.0% to 4.5% carbon and 0.5% and 3.0% silicon, cast in a sand mold and machined to make many building products

a)

Cast iron

b)

Wrought iron

c)

Steel

d)

Pig iron

46.

A tough, malleable, relatively soft iron that is readily forged and welded, having a fibrous structure containing approximately 0.2% carbon and a small amount of uniformly distributed slag

a)

Cast iron

b)

Wrought iron

c)

Steel

d)

Pig iron

47.

Any of various iron-based alloys having a carbon content less than that of cast iron and more than that of wrought iron, and having qualities of strength, hardness, and elasticity varying according to composition and heat treatment

a)

Cast iron

b)

Wrought iron

c)

Steel

d)

Pig iron

48.

Ordinary, unalloyed steel in which the residual elements, such as carbon, manganese, phosphorus, sulfur, and silicon are controlled

a)

Carbon steel

b)

Alloy steel

c)

Stainless steel

d)

High-strength low-alloy steel

49.

A non-metallic element occurring in a pure state as diamond and graphite, or as a constituent of coal and petroleum

a)

Carbon

b)

Alloy

c)

Slag

d)

Iron

50.

To unite iron or steel with carbon

a)

Carburize

b)

Carbonize

c)

Smelt

51.

Carbon steel to which various elements, such as chromium, cobalt, copper, manganese, molybdenum, nickel, tungsten, or vanadium, have been added in a sufficient amount to obtain particular physical or chemical properties

a)

Alloy steel

b)

Stainless steel

c)

High-strength low-alloy steel

d)

Weathering steel

52.

An alloy steel containing a minimum of 12% chromium, sometimes with nickel, manganese, or molybdenum as additional alloying elements, so as to be highly resistant to corrosion

a)

Carbon steel

b)

Stainless steel

c)

High-strength low-alloy steel

d)

Weathering steel

53.

Any of a group of low-carbon steels containing less than 2% alloys in a chemical composition specifically developed for increased strength, ductility, and resistance to corrosion

a)

Alloy steel

b)

Stainless steel

c)

High-strength low-alloy steel

d)

Weathering steel

54.

A high-strength, low-alloy steel that forms an oxide coating when exposed to rain or moisture in the atmosphere, which adheres firmly to the base metal and protects it from further corrosion

a)

Alloy steel

b)

Stainless steel

c)

High-strength low-alloy steel

d)

Weathering steel

55.

Structures using ____________ should be detailed to prevent the small amounts of oxide carried off by rainwater from staining adjoining materials.

a)

Alloy steel

b)

Stainless steel

c)

High-strength low-alloy steel

d)

Weathering steel