NEW
Font size
WorksheetsVDA - Metal (Part 1)
Total questions: 55
Worksheet time: 55mins
Any of a class of elementary substances, such as gold, silver, or copper, all of which are crystalline when solid and many of which are characterized by opacity, ductility, conductivity, and a unique luster when freshly fractured
Metal
Blooming mill
Billet
Mill scale
A mill for rolling ingots into blooms
Metal mill
Blooming mill
Billet mill
Mill scale
A narrow, generally square, bar of steel, forged or hot-rolled from an ingot or bloom
Metal
Blooming mill
Billet
Mill scale
A mass of metal cast into a convenient shape for storage or transportation before further processing
Ingot
Blank
Bloom
Die
A piece of metal ready to be drawn, pressed, or machined into a finished object
Ingot
Blank
Bloom
Die
A bar of steel reduced from an ingot to dimensions suitable for further rolling
Billet
Blank
Bloom
Die
A steel block or plate having small conical holes through which metal or plastic is extruded or drawn for shaping
Ingot
Blank
Bloom
Die
An oxide occurring in a scaly form on the surface of metal when brought to a high temperature
Scale
Residual stress
Heat treatment
Microscopic stress in a metal resulting from non-uniform thermal changes, plastic deformation, or other causes aside from external forces or applications of heat
Scale
Residual stress
Heat treatment
The controlled heating and cooling of a metal to develop certain desirable physical or mechanical properties
Scale
Residual stress
Heat treatment
A loose coating of iron oxide that forms on iron or steel during hot-rolling
Metal
Blooming mill
Billet
Mill scale
Increases the bond between steel and concrete in reinforced concrete or in structural steelwork encased in concrete for fire protection
Metal
Blooming mill
Billet
Mill scale
To remove internal stress from metal or glass by heating to a temperature below that of recrystallization and then gradually cooling in a liquid or air, esp. to make the material more ductile
Anneal
Temper
Quench
Recrystallize
To rapidly cool a heated metal by immersion in water, esp. to increase its hardness
Anneal
Temper
Quench
Recrystallize
To strengthen or toughen a metal by reheating at a lower temperature and slowly cooling the material
Anneal
Temper
Quench
Recrystallize
To acquire a new granular structure with new crystals because of plastic deformation, as when worked after being heated
Anneal
Temper
Quench
Recrystallize
The tempering of a metal at a temperature high enough to relieve residual stresses, followed by slow, uniform cooling
Stress relieving
Case-harden
Hot-working
Cold-working
To make the outside surface of an iron-based alloy hard by carburization and heat treatment, leaving the interior tough and ductile
Stress relieving
Case-harden
Hot-working
Cold-working
The working of a metal at a temperature high enough to permit recrystallization
Stress relieving
Case-harden
Hot-working
Cold-working
The working of a metal below the temperature at which recrystallization occurs, as in drawing, pressing, or stamping
Stress relieving
Case-harden
Hot-working
Cold-working
To roll metal at a heat high enough to permit recrystallization
Hot-roll
Cold-roll
Cold-draw
To roll metal at a temperature below that at which recrystallization occurs, so as to increase its tensile strength or improve its surface finish
Hot-roll
Cold-roll
Cold-draw
To draw metal through a set of dies to reduce its cross-sectional area without preheating, as in the fabrication of wire or tubing
Hot-roll
Cold-roll
Cold-draw
The dark, oxidized, relatively rough finish obtained by rolling metal while hot
Hot-rolled finish
Mill finish
Extrusion
Drawn finish
The striated finish that cold rolling or extrusion imparts to a metal surface
Hot-rolled finish
Mill finish
Extrusion finish
Drawn finish
The process or product of forming a metal or plastic with a desired cross section by forcing it through a die with a pressure ram
Hot-rolled finish
Mill finish
Extrusion
Drawn finish
A smooth, bright finish produced by drawing metal through a die
Hot-rolled finish
Mill finish
Extrusion
Drawn finish
The process or product of forcing molten metal into a metallic mold under hydraulic pressure to give it a particular shape or form
Die casting
Casting
Molding
Forging
The process or product of forming a material into a particular shape by pouring it into a mold in a fluid state and letting it harden
Die casting
Casting
Molding
Forging
A hollow form or matrix for giving a particular shape to something in a molten or plastic state
Die casting
Casting
Mold
Forge
To form metal by heating and hammering
Die cast
Cast
Mold
Forge
A metal containing iron as a principal element
Ferrous metal
Iron
Smelt
Base metal
A malleable, ductile, magnetic, silver-white metallic element from which pig iron and steel are made
Ferrous metal
Iron
Smelt
Base metal
To melt or fuse ore in order to separate the metal constituents
Ferrous metal
Iron
Smelt
Base metal
The principal metal of an alloy or a piece underlying a coating of another metal
Ferrous metal
Iron
Smelt
Base metal
A large vertical furnace for smelting iron from ore, in which combustion is intensified by a continuous blast of air through the fuel
Blast furnace
Coke
Blast furnace slag
Slag
The solid residue of coal left after destructive distillation, used as a fuel
Blast furnace
Coke
Blast furnace slag
Slag
Slag left as a residue by the smelting of iron ore in a blast furnace
Ferrous metal slag
Coke slag
Blast furnace slag
Combustion furnace slag
The vitrified matter left as a residue from the smelting of a metallic ore
Blast furnace
Coke
Blast furnace slag
Slag
An oblong mass of metal that has been poured while still molten into a mold of sand, esp. such a mass of iron from a blast furnace
Pig
Malleable cast iron
Malleable
Alloy
Cast iron that has been annealed by transforming the carbon content into graphite or removing it completely
Pig
Malleable cast iron
Malleable
Alloy
Capable of being shaped or formed by hammering or by pressure from rollers
Pig
Malleable cast iron
Malleable
Alloy
A substance composed of two or more metals, or of a metal and a non-metal, intimately mixed, as by fusing or electrodeposition
Pig
Malleable cast iron
Malleable
Alloy
Crude iron that is drawn from a blast furnace and cast into pigs in preparation for conversion into cast iron, wrought iron, or steel
Pig iron
Alloy
Base metal
Stainless steel
A hard, brittle, non-malleable iron-based alloy containing 2.0% to 4.5% carbon and 0.5% and 3.0% silicon, cast in a sand mold and machined to make many building products
Cast iron
Wrought iron
Steel
Pig iron
A tough, malleable, relatively soft iron that is readily forged and welded, having a fibrous structure containing approximately 0.2% carbon and a small amount of uniformly distributed slag
Cast iron
Wrought iron
Steel
Pig iron
Any of various iron-based alloys having a carbon content less than that of cast iron and more than that of wrought iron, and having qualities of strength, hardness, and elasticity varying according to composition and heat treatment
Cast iron
Wrought iron
Steel
Pig iron
Ordinary, unalloyed steel in which the residual elements, such as carbon, manganese, phosphorus, sulfur, and silicon are controlled
Carbon steel
Alloy steel
Stainless steel
High-strength low-alloy steel
A non-metallic element occurring in a pure state as diamond and graphite, or as a constituent of coal and petroleum
Carbon
Alloy
Slag
Iron
To unite iron or steel with carbon
Carburize
Carbonize
Smelt
Carbon steel to which various elements, such as chromium, cobalt, copper, manganese, molybdenum, nickel, tungsten, or vanadium, have been added in a sufficient amount to obtain particular physical or chemical properties
Alloy steel
Stainless steel
High-strength low-alloy steel
Weathering steel
An alloy steel containing a minimum of 12% chromium, sometimes with nickel, manganese, or molybdenum as additional alloying elements, so as to be highly resistant to corrosion
Carbon steel
Stainless steel
High-strength low-alloy steel
Weathering steel
Any of a group of low-carbon steels containing less than 2% alloys in a chemical composition specifically developed for increased strength, ductility, and resistance to corrosion
Alloy steel
Stainless steel
High-strength low-alloy steel
Weathering steel
A high-strength, low-alloy steel that forms an oxide coating when exposed to rain or moisture in the atmosphere, which adheres firmly to the base metal and protects it from further corrosion
Alloy steel
Stainless steel
High-strength low-alloy steel
Weathering steel
Structures using ____________ should be detailed to prevent the small amounts of oxide carried off by rainwater from staining adjoining materials.
Alloy steel
Stainless steel
High-strength low-alloy steel
Weathering steel
