Free Printable Milling

1.

Milling machines:

a)

rotate a stationary workpiece against a dual-edged cutting tool

b)

slide a multi-point tool against a rotating workpiece

c)

rotate a dovetail tool through the wave

d)

rotate a multi-point tool against a workpiece

2.

What is the most common workholding device used on the mill?

a)

C clamp

b)

vise

c)

lockjaw

d)

all of the above

3.

What object is a split-sleeve device that expands of contracts to grip the cutting tool?

a)

bit

b)

mandible

c)

collet

d)

end mill

4.

which of the below items of PPE should be worn during a milling operation (Multiple answers)

a)

safety glasses/goggles

b)

safety boots/shoes

c)

safety gloves

d)

overalls / shop coat with close fitting sleeves

5.

which of the below are milling work-holding devices? (Multiple answers)

a)

fixtures

b)

rotary table

c)

dividing head

d)

4 jaw chuck

e)

angle plate

6.

which statement below is the correct way of leaving the milling machine after an operation

a)

Leave everything where it is as it may be useful for the next job.

b)

Clean all tooling, measuring equipment, and work holding devices then return them to their designated stores. Remove swarf from the bed of the machine and the surrounding area and dispose into the appropriate bin.

c)

Clean all tooling, measuring equipment, and work holding devices then return them to their designated stores. Immediately start the set-up of the next job without cleaning the mill.

d)

Take everything back to the store the way it is as it is the store persons job to ensure its clean and safe to use.

7.

to work out the appropriate feeds and speeds for the milling machine, the correct formula is

a)

$RPM=\frac{\left(cutting\ speed\times1000\right)}{\pi\times\phi}$

b)

$RPM=\frac{\left(cutting\ speed\ \times50\right)}{\pi\times2d}$

c)

$RPM\ =a^2+\frac{b^2}{c^2}$

d)

$RPM=\ -b\pm\frac{\sqrt{b^2-4ac}}{2a}$

8.

It holds the tool and provides the actual tool rotation.

a)

Tabla

b)

Spindle

c)

Motor

d)

Arbor

9.

What is this?

a)

Face cutter

b)

Parting tool

c)

Parting insert

d)

End mill

10.

What is this?

a)

Face cutter

b)

Parting tool

c)

Parting insert

d)

End mill

11.

which of the below will you find in an engineering drawing (multiple answers)

a)

Drawing Number

b)

Scale

c)

Projection

d)

Tolerance

e)

Dimensions

12.

WHERE SHOULD AN OPERATOR PLACE ALIGNMENT PINS TO CORRECTLY ALIGN LARGE WORKPIECES CLAMPED DIRECLTY TO A WORKTABLE?

a)

ON A PARALLEL'S TOP SURFACE

b)

ON A PARALLEL'S SIDE

c)

ON THE X AXIS OF THE RIGHT SIDE OF THE WORKTABLE

d)

ON THE RIGHT SIDE OF THE VISE

13.

ALONG WHICH CARTESIAN AXIS DOES A MILL'S WORKTABLE MOVE FROM SIDE TO SIDE?

a)

Y AXIS

b)

Z AXIS

c)

X AXIS

d)

O AXIS

14.

HOW DOES AN EDGEFINDER INDICATE THAT IT IS ALIGNED WITH AN EDGE OF A PART? THE EDGE FINDER WILL:

a)

LIGHT UP

b)

IT WILL BOUNCE OR SKIP .

c)

BOTH

d)

NEITHER

15.

WHAT MEASUREMENT TRACKS HOW QUICKLY THE SPINDLE IS ROTATING AT ITS CENTER, REGARDLESS OF THE CUTTING TOOL SIZE?

a)

CPM

b)

RPP

c)

PPE

d)

RPM

Milling

Total questions: 15

Worksheet time: 8mins

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