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LXR Unit 6 Module 6.3 & 6.4 & 6.5

Total questions: 56

Worksheet time: 29mins

Name
Class
Date
1.

What is required before you and your maintenance team can begin a job on site?

a)

Request a work permit

b)

Request a hot work permit

2.

What type of permit is required when work involves any ignition sources or live equipment?

a)

Hot work permit

b)

Release work permit

3.

What type of permit is required when work is not commonly dangerous and does not need the use of power tolls?

a)

Blue work permit

b)

Cold work permit

4.

What type of permit is required when working in a enclosed space that may have hazards?

a)

Entry work permit

b)

Cold work permit

5.

What procedure prevent others from energizing or operating equipment or systems while you are working?

a)

Lock-out

b)

Black-out

6.

Why do u keep your keys with you once completed with lock-out?

a)

So that anyone can open your locks

b)

So that no one can open your locks

7.

What information is required on holding tags when performing lock-out?

a)

Name/What type of work you are going to do

b)

Name/badge number/phone number

8.

What can be fitted to a valve handle to prevent other turning it open?

a)

Lock-out device

b)

Black-out device

9.

What is the most important reasons for lock-out?

a)

Safety/Security/Planning

b)

Safety/Security

10.

Which of the following are safety precautions needed to be carried out when you have to remove, repair or replace flange components?

a)

Isolate the work area

b)

Support lines/checking for strains

11.

Which of the following are safety precautions needed to be carried out when you have to remove, repair or replace flange components?

a)

Isolate and vent the piping system

b)

Use any tools for the job, work without a permit

12.

Before loosening any flanged connections, you must observe the following precautions?

a)

Vent the system

b)

Vent the lowest part of the system

13.

Which of the following are procedures for unbolting?

a)

Identify the correct line

b)

Lines are not properly supported

14.

Which of the following are procedures for unbolting?

a)

Lines are fully isolated

b)

Work permits have not been issued

15.

Which of the following are procedures for bolting?

a)

Check flange faces for welding spatter and damage

b)

Follow and order in torquing the bolts

16.

Which of the following are procedures for bolting?

a)

Replacement bolts are the correct size/type/rating

b)

Follow any order in torquing the bolts

17.

What is commonly used to seal joints between insulation?

a)

Aluminum foil

b)

Stainless foil

18.

When installing wraparound insulation, what is the overlap distance?

a)

35mm

b)

25mm

19.

When installing wraparound insulation, why does the overlap face downwards?

a)

Shed water

b)

To divert the water towards the pipe

20.

When installing wraparound insulation, what is used to secure the lagging sheets?

a)

Metal straps

b)

Securing bands

21.

When installing wraparound insulation, how many securing bands are fitted to the lagging sheets?

a)

2 per section

b)

3 per section

22.

When joining pre-lagged sections, what is used to hold the sections against each other?

a)

Joining bands

b)

Joining strap

23.

When joining pre-lagged sections, what is used to provide further waterproofing?

a)

Sealing compound

b)

Cutting compound

24.

When joining pre-lagged sections, what is used to tighten the straps?

a)

Adjustable strap wrench

b)

Bending strap wrench

25.

Which of the following are procedures for hot bolting?

a)

Remove & replace only 1 bolt at a time

b)

Replace only the damaged nuts

26.

Which of the following are procedures for hot bolting?

a)

If bolts/nuts are reusable, clean and degrease each bolt before replacing them

b)

Replace all bolts one after the other around the flange

27.

Which of the following are procedures for hot bolting?

a)

Replace bolts and ensure it is correctly tightened before loosening the next bolts

b)

Replace all bolts one after the other around the flange

28.

Which of the following wrenches are used on threaded piping and fittings?

a)

Pipe wrench

b)

Adjustable wrench

29.

Which of the following wrenches are used on hexagonal fittings like brass

a)

Pipe wrench

b)

Adjustable wrench

30.

What is the correct use of pipe wrenches?

a)

1 wrench to hold the pipe & the other for turning the fitting

b)

1 wrench to hold the pipe & the other for holding the pipe as well

31.

Which of the following is a safety precaution that needs to be applied when working with threaded pipe spools and fittings?

a)

Never work directly under your tools

b)

Use helper extensions on the wrench handle to give more leverage

32.

Which of the following are procedures for installing/replacing threaded pipe spools and fittings?

a)

Inspect/isolate the work area

b)

Inspect the work area and remove the pipe spools

33.

Which of the following are procedures for installing/replacing threaded pipe spools and fittings?

a)

Depressurize/drain the line

b)

Keep it pressurize/drain the line

34.

Which of the following are procedures for installing/replacing threaded pipe spools and fittings?

a)

Break the union/unscrew the pipe from the union of the component to be removed

b)

Perform hydrotest 2 ½ time system pressure to check for leaks

35.

Which of the following are procedures for installing/replacing threaded pipe spools and fittings?

a)

Clean thread/apply sealant/cap of the stub and cap the union

b)

Always install blocking valve on your system

36.

Which of the following are procedures for installing/replacing threaded pipe spools and fittings?

a)

Perform hydrotest 2 time system pressure to check for leaks

b)

Perform hydrotest to check for leaks

37.

Which of the following are safety precautions needed to be carried out when you have to remove, repair or replace flange components?

a)

Support lines/checking for strains

b)

Use anjustable wrenches to tighten hexagonal components

38.

Which of the following are safety precautions needed to be carried out when you have to remove, repair or replace flange components?

a)

Move/Lifting correctly

b)

Perform all lifting operations

39.

Which of the following are safety precautions needed to be carried out when you have to remove, repair or replace flange components?

a)

Select and use any tools to complete the task

b)

Select and use the coorect tools for the task

40.

Which of the following is a safety precaution that needs to be applied when working with threaded pipe spools and fittings?

a)

Always use the correct tools for the task

b)

Use any aid available to assist in completing your task

41.

Which of the following are safety precautions that needs to be applied when working with threaded pipe spools and fittings?

a)

Use helper extensions on a torque wrench to give more leverage

b)

Never use helper extensions on the wrench handle to give more leverage

42.

What is the most important reasons for lock-out?

a)

Safety/Security/Planning

b)

Accountability/Control of plant processes

43.

Which of the following are procedures for unbolting?

a)

Work permits have been issued

b)

Work permits have not been issued

44.

Which of the following are procedures for unbolting?

a)

Lines are properly supported

b)

Lines are supported

45.

Before loosening any flanged connections, you must observe the following precautions?

a)

Install blinds where necessary

b)

Install line blinds where necessary

46.

Before loosening any flanged connections, you must observe the following precautions?

a)

Lock out blocking valves/controller

b)

Remove bolts nearest to you body

47.

Which of the following are procedures for unbolting?

a)

Lines have been vented/drained

b)

Have correct wrenches for the nuts

c)

Remove all wedges

48.

Which of the following are procedures for unbolting?

a)

Use any type of wrench to perform bolting

b)

Have correct wrenches for the nuts

49.

Which of the following are procedures for bolting?

a)

Ensure flange faces are free from grease, dirt, rust,

b)

Check that stud bolts are undamaged and torqued in any order

50.

Which of the following are procedures for bolting?

a)

Check that stud bolts are undamaged

b)

Follow any order in torquing the bolts and use the correct studs/nuts

51.

Which of the following are procedures for bolting?

a)

Fit bolts in the lower half of the flange and then screw the nuts on hand tight

b)

Fit bolts in the top half of the flange and then screw the nuts on hand tight

52.

Which of the following are procedures for bolting?

a)

Removal of bolts are the correct size/type/rating

b)

Tighten all bolts in the correct sequence

53.

Which of the following are procedures for hot bolting?

a)

Inspect bolt & nut for wear and damage

b)

Replace all nut/bolts

54.

Which of the following are procedures for hot bolting?

a)

Replace all damaged or corroded nut/bolts

b)

Replace only the damaged nuts

55.

Which of the following are procedures for hot bolting?

a)

Follow hot bolting pattern

b)

Replace all bolts one after the other around the flange

56.

Which of the following are procedures for hot bolting?

a)

Replace all bolts sequentially one after the other around the flange

b)

Remove all bolts one around the flange