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Lean Six Sigma Final Exam

Total questions: 31

Worksheet time: 13mins

Name
Class
Date
1.

This is the final stage of DMAIC Process. It is where you wrap up all of your improvements, changes and amendments.

a)

Improve

b)

Measure

c)

Analyze

d)

Control

2.

The first step in the Control Phase is to plan out how are you going to control your reformed process.

a)

True

b)

False

3.

In conjunction with building out your control plan, you need to build out your control measures. This could be the most important part of the whole DMAIC structure.

a)

True

b)

False

4.

It used to give process owners the ability to see how the process is behaving over a period of time.

a)

Control Charts

b)

Control Plan

c)

Control Measures

d)

Close Project

5.

When looking for data to utilise to build your chart, ensure you do not use time based data, as control charts look at data over a period of time

a)

True

b)

False

6.

As we look to close out the project, it is really important that we validate what we have done against what we set out to do in the first place.

a)

True

b)

False

7.

The documentation you should ensure is up to date throughout the Control Stage:

a)

Project Charter

Project Plan

Process Map

b)

Process Map

Data Collection Plan

Control Charts

c)

Control Charts

Process Map

Process Charter

d)

Process Charter

Process Map

Control Charts

8.

The purpose of this stage is to map out your full process, ready for Analysis.

a)

Analyse

b)

Define

c)

Measure

d)

Improve

9.

Analyse is where you start to look at your data in more detail to understand what the issue is.

a)

True

b)

False

10.

At what stage you need to build out a Flowchart Process Map.

a)

Define

b)

Measure

c)

Analyse

d)

Control

11.

It is there to clearly define the strategy for collecting reliable data, efficiently.

a)

Data Collection

b)

Data Collection Plan

c)

Map out the process

d)

Check the process stability and capability

12.

MSA is made up of a series of tools to determine the amount of variation contributed by the measurement of system (the way the system was collected/pulled). What does MSA mean?

a)

Modified System Analyse

b)

Modified System Analysis

c)

Measurement System Analysis

d)

Measurement System Analyse

13.

This study is to see how much variation there is between the measurements of the same part and characteristic by the same person using the same method.

a)

Reproductibality

b)

Repeatability

14.

This study is to see the difference in the average of the measurement made by different people using the same method, looking at the same thing.

a)

Repeatability

b)

Reproducecibility

15.

A stable process is one which produces predicable results consistently. If the process is delivering your results which are unexpected and odd, this is not a stable process.

a)

True

b)

False

16.

Is is all about measuring the ability of your process to meet certain specifications.

a)

Process capability

b)

Process stability

c)

MSA

d)

Data Collection

17.

The purpose of this stage is to establish the current sigma of your process.

a)

Define

b)

Measure

c)

Analyse

d)

Control

18.

A key part of the Analyse Stage is to understand what is actually causing our ___?

a)

System

b)

Method

c)

Problem

d)

Solution

19.

It is okay to come out of the Analyse Phase with a less of understanding of what is causing your main issues so you can begin to plan to fix them.

a)

True

b)

False

20.

This help us to establish our Xs.

a)

Root cause analysis

b)

Identify the key Xs

c)

Establish your process sigma

d)

Control impact matrix

21.

In this stage, we need to investigate our Ys further by conducting a series of root cause analysis into each one of them, to understand why they are occurring in the first place.

a)

Measure

b)

Define

c)

Analyse

d)

Improve

22.

If running a project, these tool are best used in the Analyse Phase. This tool can also be used from a cause-prevention perspective.

a)

Fishbone Diagram

b)

5 Whys

c)

MSA

23.

This method forces people to think about the root cause as it consistently ask "why".

a)

Root cause analysis

b)

5 whys

c)

MSA

24.

The purpose of this stage is to discuss and develop a range of potential solutions to deploy.

a)

Define

b)

Measure

c)

Improve

d)

Control

25.

The purpose of this stage is to clearly define the problem.

a)

Define

b)

Measure

c)

Analyse

d)

Improve

26.

This should always be the first step in DMAIC project.

a)

Project Charter

b)

Project Plan

c)

Stakeholder analysis

d)

Communication Plan

27.

For the project scope, you need to identify what are the parameters of your project.

a)

True

b)

False

28.

It is a list of all the key activities you expect to work on throughout the duration of the project.

a)

Project charter

b)

Project Plan

c)

Stakeholder analysis

d)

Communication plan

29.

Identifying and understanding your stakeholder is crucial in this stage, if done incorrectly, can impact the trajectory and success of your project.

a)

Define

b)

measure

c)

analyse

d)

control

30.

The purpose of this tool is to learn about the points of view and experiences of the specific customers relating to specific services or products.

a)

Interviews

b)

Focus groups

c)

Surveys

d)

Kano Analysis

31.

Determine a problem. Use DMAIC methodology, how will you initiate and manage the project.

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