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PLASTIC INJECTION MOULDING

Total questions: 60

Worksheet time: 30mins

Name
Class
Date
1.

apakah yang dimaksudkan dengan parting line ?

a)

garis pemisah pada bahagian plastik

b)

garisan lubang tembus

c)

garisan lebihan plastik

d)

garisan unjuran

2.

In which part of injection moulding machine plastic material por first ?

a)

Barrel

b)

Heater

c)

Screw

d)

Hopper

3.

How is injection moulding mould cooled normally ?

a)

By oil

b)

By air

c)

By water

d)

By Ice

4.

How does the piston in the clamping unit move ?

a)

Hydraulic energy

b)

Pneumatic energy

c)

Heat energy

d)

Solar energy

5.

Where does heater used in injection moulding machine ?

a)

Inside barrel

b)

On barrel

c)

On screw

d)

Inside screw

6.

What is called male part of mould ?

a)

Cavity

b)

Core

c)

Impression

d)

gate

7.

Where is register ring mount on mould ?

a)

On the mouth of sprue bush

b)

Inside sprue bush

c)

Along with gate

d)

Along with cavity

8.

Which plastic manufacturing process is the most common and involves forcing melted plastic into a mold cavity where the plastic then cools taking the shape of the mold.

a)

Injection Molding

b)

Extrusion

c)

Blow Molding

d)

3D Printing

9.

Which plastic manufacturing process involves forcing melted plastic through a shaped opening in a "die" to create a continuous piece which is then often cut to length.

a)

Injection Molding

b)

Extrusion

c)

Blow Molding

d)

3D Printing

10.

Which plastic manufacturing process is used to make plastic bottles?

a)

Injection Molding

b)

Extrusion

c)

Blow Molding

d)

3D Printing

11.

Which "additive" plastic manufacturing process involves building an item one layer at a time and is often used to make prototypes?

a)

Injection Molding

b)

Extrusion

c)

Blow Molding

d)

3D Printing

12.

Which type of plastic can be melted and cooled and then re-melted and reshaped into something else? Most plastics fall into this category.

a)

Thermal underwear

b)

Thermoplastic

c)

Thermoset Plastic

d)

Thermoheat Plastic

13.

Which type of plastic goes through a chemical reaction and is unable to be heated and reshaped?

a)

Thermal underwear

b)

Thermoplastic

c)

Thermoset plastic

d)

Thermoheat

14.

Injection molding, extrusion, and blow molding all use which type of plastic?

a)

Thermal underwear

b)

Thermoplastic

c)

Thermoset Plastics

d)

Thermoheat Plastic

15.

Which type of plastic is resistant to heat and could be used for products that are exposed to high temperatures? This plastic can not be melted again.

a)

Thermal underwear

b)

Thermoplastic

c)

Thermoset Plastic

d)

Thermoheat Plastic

16.

What do the three arrows on the recycle triangle symbol represent?

a)

Recycle, Reuse, Regenerate

b)

Regenerate, Reuse, Repeat

c)

Recycle, Reuse, Reduce

d)

Recycle, Replicate, Reduce

17.

The number inside the recycle triangle indicates what?

a)

The melting temperature

b)

The type of plastic

c)

The softness

d)

The age of the plastic

18.

What are the two main categories of plastics?

a)

Thermoplastic and Heat-setting Plastic

b)

Heat-melting Plastic and Thermosetting Plastic

c)

Thermoplastic and Thermosetting Plastic

d)

Hot-melt plastic and Thermosetting Plastic

19.

Which category of plastic melts when you heat it?

a)

Hot-melt Plastic

b)

Thermoplastic

c)

Thermosetting Plastic

d)

Heat-melt Plastic

20.

An ice cube in a hot frying pan best describes which type of plastic?

a)

Thermoplastic

b)

Thermosetting Plastic

c)

Heat-melt Plastic

d)

Hot-melt Plastic

21.

Which category of plastic does not melt when you heat it?

a)

Thermoplastic

b)

Thermosetting Plastic

c)

Heat-setting Plastic

d)

Hot-melt Plastic

22.

Which plastic process blows air into a melted plastic tube ans is used to make plastic bottles?

a)

Extrusion

b)

Injection Molding

c)

Blow Molding

d)

Blown Film

23.

Which plastic process continuously compresses melted plastic through an opening (called a die) to create a long plastic piece that can then be cut to length?

a)

Extrusion

b)

Injection Molding

c)

Blow Molding

d)

Blown Film

24.

Which plastic process blows air into a melted plastic tube and is used to make plastic bags?

a)

Extrusion

b)

Injection Molding

c)

Blow Molding

d)

Blown Film

25.

Which process is used to make eyeglass frames?

a)

Extrusion

b)

Injection Molding

c)

Blown Film

d)

Blow Molding

26.

Which plastic process is used to make plastic bags?

a)

Injection Molding

b)

Extrusion

c)

Blow Molding

d)

Blown Film

27.

Injection molded "preforms" are used to make what?

a)

Plastic water and soda bottles

b)

Plastic bags

c)

Plastic plates

d)

Plastic tennis shoes

28.

Why Mold cooling is provided

a)

to get constant mold temparature

b)

Reduce cycle time

c)

avoid defects

d)

All the above

29.

water tanks are made by -------------- process

a)

Injection Molding

b)

compression molding

c)

Rotational Molding

d)

Blow molding

30.

What is the largest market for plastics today?

a)

Baby toys

b)

Disposable crockery and utensils

c)

Packaging materials

d)

Garbage bags

31.

Which are the correct properties of plastic?

a)

Corrosive, waterproof, lightweight, cheap

b)

Corrosive, waterproof, lightweight, expensive

c)

Unreactive, waterproof, lightweight, cheap

d)

Unreactive, waterproof, lightweight, expensive

32.

Which of the following is not a plastic?

a)

Printer ink

b)

Nylon

c)

Styrofoam

d)

Vinyl flooring

33.

Plastics can be divided into 2 main categories: Thermoset plastics and Thermoplastics. One reason thermoplastics are better for the environment is that....

a)

They are naturally found in nature

b)

They are completely non-toxic

c)

They are made from biodegradable elements

d)

They can easily be melted, remolded and recycled

34.

What do these symbols indicate?

a)

The number of times a plastic has already been recycled

b)

The number of times a plastic can be recycled in the future

c)

The type of plastic used

d)

The country where the plastic was made

35.

Where can you find these symbols?

a)

On various plastic containers and packaging

b)

Only on recyclable plastic items

c)

On items made from recycled plastic

d)

On recycling bins

36.

Disposable plastic water bottles fall into the first category. This is the easiest type of plastic to recycle, but...

a)

It is permeable to carbon dioxide

b)

It readily reacts with most acids

c)

It is difficult to shape after recycling

d)

It can be harmful to health if reused or drinks are left in it for a long time

37.

Which plastic numbers are not easily recyclable?

a)

1, 5

b)

4, 2

c)

3, 6

d)

None, all plastics can be recycled

38.

Polyester is a type of plastic which is often combined with cotton to make clothing. Advantages of this are that...

a)

It makes the fabric fire-resistant

b)

It gives the fabric a softer feel

c)

It makes the fabric more wrinkle- and tear-resistant

d)

it makes it easier to dye the fabric

39.

The following are the plastic moulding processes, EXCEPT

a)

Stretch Blow

b)

Cast

c)

Injection

d)

Compression

40.

Which are NOT the starting form of plastics for the molding process.

a)

Powder

b)

Pallets

c)

Liquid

d)

sheet

41.

The 2 principal components of an injection moulding machine are...

a)

Injection unit and the Mold Clamping unit

b)

Injection unit and the Blowing unit

c)

Compression unit and the Blowing unit

d)

Injection unit and the Compression unit

42.

Figure shows a section of a Injection Molding Machine. Name the "?" part.

a)

Compression unit

b)

Mold Unit

c)

Ejection Unit

d)

Heating Unit

43.

Which of the following is not the Mould distribution channel.

a)

Sprue

b)

Gate

c)

Runner

d)

Vent

44.

What is the name of the process?


(1)injection molding of parison;

(2) stretching;

(3) blowing.

a)

Injection blow molding

b)

Stretch blow molding

c)

Injection blow Molding

d)

Rotaional Molding

45.

The following are the benefits of Compression Moulding, EXCEPT,

a)

Low Cost

b)

Little Waste

c)

Produce Large Parts

d)

High Production Rate

46.
a)

transparent

b)

not transparent

47.
a)

not flexible

b)

flexible

48.
a)

strong

b)

weak

49.
a)

weak

b)

strong

50.
a)

transparent

b)

not transparent

51.
a)

not flexible

b)

flexible

52.

apakah yang dimaksudkan dengan injection ?

a)

proses penyejukan melibatkan plastik di dalam acuan

b)

proses penyuntikan resin kedalam mould melalui nozzle

c)

proses pengeluaran produk akhir pada mould

d)

proses cycle time pada mesin injection mould

53.

apakah yang dimaksudkan dengan cooling proses ?

a)

proses penyejukan melibatkan plastik di dalam acuan

b)

proses perlentingan produk di dalam mould

c)

proses pemanasan resin cair di dalam nozzle

d)

proses pengeluaran produk akhir di dalam mould

54.

apakah yang dimaksudkan dengan ejection ?

a)

proses perlentingan keluar produk plastik pada mould

b)

proses dimana resin dibiarkan sejuk dalam mould

c)

proses memenuhi rongga acuan dengan resin panas

d)

proses pematahan sprue pada produk plastik

55.

apakah yang dimaksudkan dengan proses flow ?

a)

proses keseluruhan injection moulding

b)

proses delay time sewaktu penyejukkan acuan plastik

c)

proses bottle neck yang membuatkan proses lambat

d)

proses mengikat acuan mould pada mesin injection

56.

apakah dimaksudkan dengan Lead time ?

a)

Proses dimana berlakunya keseluruhan proses injection moulding

b)

pengiraan waktu proses pengeluaran hingga ke pelanggan

c)

pengiraan shrinkage dan back pressure pada mesin

d)

proses membaik pulih kerosakan yang berlaku pada mesin

57.

apakah yang dimaksudkan dengan product drawing ?

a)

Lukisan pengeluaran pembuatan,pemasangan dan produk

b)

lukisan assembly bukaan mould

c)

lukisan sudut unjuran pertama dan ketiga

d)

lukisan product akhir pembuatan mould

58.

Apakah yang dimaksudkan dengan company regulation ?

a)

peraturan dan undang-undang syarikat

b)

keselamatan dan kebajikan pekerja

c)

pengeluaran bahan sehingga ke pelanggan

d)

pemantauan pemeriksaan kerosakan pada mesin

59.

apakah kegunaan Tie bars pada mesin injection moulding ?

a)

meluruskan plate dan kemudian menyokong acuan

b)

menyediakan pembentukan dan pelepasan bahagian mould

c)

menunjukkan ukuran pukulan berdasarkan kedudukan skru

d)

mengawal bekalan dan suhu penyejuk ke acuan

60.

apakah kegunaan heater band ?

a)

mengandungi skru dan di mana plastik dicairkan

b)

memanaskan barrel dan simpan pada suhu yang sesuai

c)

plastik disimpan di hopper kemudian dimasukkan ke dalam barrel

d)

mengawal bekalan dan suhu penyejuk ke acuan