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WI3000-PD03 SWAGING AND EXPANDING

Total questions: 10

Worksheet time: 10mins

Name
Class
Date
1.

Install correct tooling by selecting the swaging/expansion cap or collet that has been die stamped with the respective __________.

a)

Size and Poundage type

b)

Size and grades type

c)

Size and thread connection type

d)

Size and pipe type

2.

__________ shall verify and record on Form: F3000-PD39 Daily Production Supervisor Checklist.

a)

Swaging Operator

b)

Production Supervisor

c)

Process Assistant

d)

Production Chargehand

3.

Measure the original __________ before starting the process. Record on Form: F3000-PD11 Record Sheet – Swaging/Expanding.

a)

Wallthickness

b)

Straightness

c)

ID

d)

OD

4.

Pipe to be swaged or expanded shall be aligned with the swaging/expansion cap or collet horizontally by using __________ to determine the alignment.

a)

OD micrometer

b)

ID micrometer

c)

Spirit level

d)

Vernier caliper

5.

Use light oil / Molykote for swaging length less than _____ and Molykote for swaging length more than _____

a)

1" & 2"

b)

2" & 1"

c)

2" & 2"

d)

1" & 1"

6.

Start the process by applying pressure gradually until it reaches the _________.

a)

Marking on the swaging cap

b)

Marking on the pipe

c)

Marking on the coupling stock

d)

Marking on the thread connection

7.

Measure ID and OD of the swaged / expanded end by using ______ / ______ / ______.

i. Vernier Caliper

ii. ID/OD Micrometer

iii. MRP

IV. Measuring tape

a)

i and ii

b)

i, ii and iii

c)

i, ii and iv

d)

All above

8.

Operator shall perform ______ and ______ of swaged / expanded product and record on Form: F3000-PD11 Record sheet - Swaging / Expanding.

a)

Dimensional inspections, 100% visual inspection

b)

Dimensional inspections, Visual Thread Inspection

c)

Visual Thread Inspection, 100% visual inspection

d)

Visual Thread Inspection, Dimensional inspections

9.

As an additional Level of Quality, the QA Inspector shall perform verification for the __________ and record on Form: F-3000-PD11 - Record sheet - Swaging / Expanding.

a)

Last Article and 10% random inspection

b)

First Article and 10% random inspection

c)

First and Last Article and 20% random inspection

d)

First Article and 100% inspection

10.

If found acceptable mark ‘______’ for swaging or ‘______’ for expanding.

a)

SW OK & EX OK

b)

EX OK & SW OK

c)

SG OK & EX OK

d)

SWAGE OK & EXPAND OK