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level 3 revision set 1

Total questions: 30

Worksheet time: 15mins

Name
Class
Date
1.

1.    Which are the Mechanical System Assembly equipment used in the Mechanical Systems Assembly processes?

I.        Silencer

        II.        Drilling Machine

       III.        Grinding Machine

      IV.        Metal Cut Off Saw

a)

   I, III and IV

b)

I, II and IV.

c)

I, II and III.

d)

I, II and III.

2.

   What will be done to the System Drawings, Checklists and Reports generated after the Mechanical Systems Assembly had been completed and approved?

a)

Hung up at the Machines at Production Floor.

b)

Send to the Recycle Bin for disposal.

c)

Filing, storage and kept as inventory record.

d)

Tear off and thrown away

3.

What does DOSH stand for?

a)

Department of Occupational Safety and Health.

b)

Department of Occupancy, Safety and Health.

c)

Department of Oscilloscopes, Safety and Health.

d)

Department of Orientation, Safety and Health

4.

Which government department in Malaysia should be notified when there are toxic wastes generated during the Mechanical Systems Assembly and need to be disposed?

a)

Department of Energy, Malaysia.

b)

Department of Employment, Malaysia.

c)

Department of Environment, Malaysia.

d)

     Department of External Affairs, Malaysia.

5.

What are the types of preparations to be done ahead before starting the Mechanical Systems Assembly Works?

I.      No preparation required.

II.    Types of assembly tools and equipment required.

III.   Determine the specifications of the Mechanical Components.

IV.  The types of Personal Protective Equipment (PPE) to wear for safety.

a)

I, III and IV

b)

I, II and III

c)

II, III and IV

d)

I, II and IV

6.

Which are the process techniques required for the Mechanical System Assembling work?

 

I.      Mechanical part sorting.

II.    Mechanical part keeping.

III.   Mechanical system assembly.

IV.  Mechanical part assembly tagging.

a)

I, III and IV

b)

I, II and III

c)

   II, III and IV

d)

  I, II and IV

7.

Which one below is a type of fault found in Mechanical Systems Assembly?

a)

Controlling fault.

b)

Joining fault

c)

Electrical fault.

d)

Electronic fault.

8.

What are the types of corrective actions taken to resolve the faults caused during the Mechanical Assembly?

 

                I.  Lubricate

                  II. Alignment

                  III. Surface treatment

                 IV. Torque adjustment

a)

II, III and IV.

b)

I, II and III

c)

I, III and IV

d)

I, III and IV

9.

Which documents are to be used to ensure that the Mechanical System Assembly Work is carried our correctly?      

 

 

 

I.Assembling Work Check List.

II.                       Assembling System Drawing.

III.                      Assembling Work Reject List.

IV.                     Assembling Work and Safety Procedures.

a)

I, III and V

b)

I, II and IV

c)

II, III and IV

d)

A.   I, II and III

10.

Based on Figure Measuring Instrument above, what is the name of the instrument?

a)

Vernier caliper

b)

Micrometer

c)

Ammeter

d)

A.    Dial Gauge

11.

What is the disposition method for the report, checklists, test results and adjusted specification of the Assembled Mechanical System?

a)

For selling to customers

b)

Filing and storage

c)

For reusable papers

d)

For shredding and scrap

12.

Which one below is NOT a Precision measuring instrument?

a)

Digital Angle Gauge

b)

Multimeter

c)

Compass

d)

Micrometer

13.

What are the types of PPE required during the Welding process?

a)

Welding helmet, rubber gloves and inhalers.

b)

Crash helmet, cotton gloves and incubators.

c)

Welding helmet, plastic gloves and inhalers.

d)

Welding helmet, leather gloves and respirators.

14.

What are the functions of a Combination Plier?

a)

Suitable for gripping of papers, woods and metals.

b)

Gripping, compressing, bending, twisting, extracting and cutting of various materials.

c)

Removing nuts and bending nails only

d)

Useful for cutting bones and tendering the meat

15.

What are the corrective actions to take to resolve Incorrect materials and misalignment found in the Assembled Mechanical System

a)

Throw away the incorrect materials and no re-alignment done

b)

Return all the incorrect materials to the supplier for scrapping

c)

Replace with the correct materials and do re-alignment

d)

Disassemble all the Mechanical components and re-assemble

16.

Which one below is a Hand Tool?

 

a)

Arc Cutter

b)

Spanner

c)

  Impact Drill

d)

  Bench Grinder

17.

Which item is needed for the mechanical assembly processes to be done in the correct sequence?

a)

Schematic Diagram.

b)

Block Diagram.

c)

System Assembly Process Flow

d)

Ladder Diagram.

18.

Which are the specifications to be aware of for the Mechanical components required to carry out the assembly works?

a)

Type of Assembly Drawings and Checklists.

b)

Type of Work and Safety Procedures.

c)

Type of Mechanical components and their functions.

d)

Type of Power Tools and Hand Tools.

19.

What is the role of the Department of Environment, Malaysia?

a)

Responsible for issuing compounds to factories and hawkers

b)

Responsible for ensuring the environment is always clean, healthy and safe for the well-being of the people

c)

Responsible for building of roads and highways

d)

Responsible for promoting employment to the people

20.

Which is the government department in Malaysia that is in charge to ensure the health, safety and welfare of workers?

a)

    MARA

b)

PTPK

c)

MITI

d)

DOSH

21.

Which are the most important documents required to carry out Mechanical System Assembly?

a)

Work Order and Staff Holiday List.

b)

Work Order and Attendance List.

c)

Work Order and Record book.

d)

Work Order and Assembling drawing.

22.

Which one below is NOT a type of gear found in Mechanical System?

a)

Screw gear

b)

Screw gear

c)

Pulley System

d)

Bevel gear

23.

What is the name of the mechanical apparatus shown at the above Figure Mechanical Apparatus?

a)

Bench vice

b)

G Clamp

c)

Sash Clamp

d)

Machine Vice

24.

What is the full form for “PPE”?

a)

Personal Protective Equations.

b)

Provide Personal Equalities.

c)

Personal Preventive Estimates

d)

Personal Protective Equipment

25.

 

Which item below is NOT an eye and face protection equipment?

a)

Face shields

b)

    Goggles.

c)

Gloves

d)

Welding helmet

26.

Which is the best method for joining of metals?

a)

Hot Glue

b)

   Welding

c)

Screws

d)

Riveting

27.

  What should be done if work conditions are found unsafe at the Production Floor during Mechanical assembly?

a)

Immediately inform the Supervisor or Manager.

b)

Quit your job.

c)

Ignore it.

d)

Put up signs with information to make the workplace safe.

28.

Which one below is NOT an operation of the Lathe Machine?

a)

Threading

b)

  Tapping

c)

Turning

d)

      Hammering

29.

Which one below is a Power Tool?

a)

Screwdriver

b)

Hammer

c)

  Plier

d)

Chainsaw

30.

Which is the main importance for using PPE?

a)

As a part of timeline for Preventive Maintenances.

b)

To protect the worker’s body from hazards and injuries.

c)

  To provide trainings.

d)

To provide protection to the eyes only.