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Worksheets

modulo 8

Total questions: 20

Worksheet time: 10mins

Name
Class
Date
1.

An example of a flux suitable for soldering plain carbon steel is:

a)

Pure copper

b)

SiO2 silicon oxide

c)

Zinc chloride

d)

Phosphoric acid

2.

An example of a flux suitable for soldering galvanised steel is:

a)

Pure copper

b)

SiO2 silicon oxide

c)

Zinc chloride

d)

Hydrochloric acid

3.

Non fusion means:

a)

The solder does not run freely

b)

The metal to be welded does not form part of the joint

c)

The metal to be welded forms part of the joint

d)

No capillary action takes place

4.

The correct method of cleaning a joint in preparation for soldering is:

a)

First mechanically with a wire brush then apply solder

b)

First mechanically with a wire brush then apply a flux before using a solvent

c)

First chemically with a solvent then mechanically with a wire brush before applying a flux

d)

First mechanically with a wire brush then chemically with a solvent

5.

A suitable material for a soldering iron bit would be?

a)

Copper

b)

Brass

c)

Bronze

d)

Aluminium

6.

A suitable heat source for sheet metal would be:

a)

Small pencil grip soldering iron

b)

Electrical inductance coil

c)

Large copper soldering iron and furnace

d)

Solder bath

7.

A suitable heat source for electrical maintenance would be:

a)

Small pencil grip soldering iron

b)

Electrical inductance coil

c)

Large copper soldering iron and furnace

d)

Solder bath

8.

Care should be taken to hot rinse the joint after using solvents:

a)

To ensure the solder flows evenly

b)

Because when heated solvents disappear

c)

Phosgene gas can be given off

d)

Unwashed solvents can cause oxidation

9.

Care should be taken when handling fluxes prior to soldering as they can be:

a)

Passive

b)

Corrosive

c)

Toxic

d)

Radioactive

10.

Where possible flammable cylinders when not in use should be stored:

a)

Chained, upright in the workshop, away from any heat source

b)

Chained, upright in an outside compound, away from any heat source

c)

Laid flat, and chained to a truck, away from any heat source

d)

Chained with all other cylinders in an outside compound

11.

The main hazards associated with electrical soldering irons are:

a)

Tripping over leads, fires, electric shock

b)

Burns from the soldering iron, and electrical shock

c)

Flammable cylinders, fires, electric shock

d)

Burns from the soldering iron, and tripping over leads

12.

The flux tallow:

a)

Is a corrosive flux and is used on sheet metal items

b)

Is a passive flux and is used when joining electrical connections

c)

Is a corrosive flux and is used when joining electrical connections

d)

Is a passive flux and is used on sheet metal items

13.

The process known as tinning involves:

a)

Capillary action

b)

Applying a thin layer of solder over the joint

c)

Applying a thin layer of solder over the soldering iron

d)

Using a solder with high tin content

14.

The main difference between soldering and brazing is:

a)

Soldering is performed at lower temperatures

b)

Soldering uses a capillary action to form the joint

c)

Brazing uses a capillary action to form the joint

d)

They are the same process

15.

The most appropriate heat source for small mass produced items would be:

a)

Oxy-acetylene torch

b)

Oxy-propane torch

c)

Large furnace oven

d)

HF induction heating

16.

The term 'wetting' means:

a)

Placing the joint in an acid bath to clean

b)

The ability of the adhesive to cover and adhere to the surfaces to be joined

c)

Hot rinsing pickling acid, to prevent toxic fumes forming with the application of heat

d)

Hot rinsing residual corrosive flux

17.

Shear strength is the ability of a material to withstand:

a)

Offset load

b)

A force perpendicular to the joint

c)

Impact from a hammer

d)

Being pulled apart at a corner or edge

18.

Peel strength is the ability of a material to withstand:

a)

Offset load

b)

A force perpendicular to the joint

c)

Impact from a hammer

d)

Being pulled apart at a corner or edge

19.

Cleavage strength is the ability of a material to withstand:

a)

Offset load

b)

A force perpendicular to the joint

c)

Impact from a hammer

d)

Being pulled apart at a corner or edge

20.

The preferred adhesive to bond metal would be:

a)

Thermoplastic adhesive

b)

Thermosetting adhesive

c)

Natural adhesives

d)

Elastomer adhesives