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MTT 4303 - Discussion

Total questions: 44

Worksheet time: 40mins

Name
Class
Date
1.

What is the primary purpose of aging raw materials like clay before processing?

a)
  • a) To increase moisture content

b)
  • b) To improve plasticity and workability

c)
  • c) To reduce particle size

d)
  • d) To enhance color intensity

2.

Feldspar is used in ceramics primarily as a:

a)
  • a) Coloring agent

b)
  • b) Binder

c)

c) Fluxing agent

d)

d) Drying agent

3.

What role does feldspar play in the ceramic body?

a)
  • a) Acts as a plasticizer

b)
  • b) Provides color

c)
  • c) Lowers the melting temperature

d)
  • d) Acts as a binder

4.

Which crusher is most suitable for large hard materials?

a)
  • a) Jaw crusher

b)
  • b) Ball mill

c)
  • c) Edge-runner

d)
  • d) Impact hammer

5.

What is the primary function of a ball mill in ceramic processing?

a)
  • a) Size reduction of large particles

b)
  • b) Mixing of raw materials

c)
  • c) Drying of materials

d)
  • d) Separation of materials

6.
  1. Why is an accurate weighing of raw materials critical in ceramic production?

a)
  • a) To save costs

b)
  • b) To ensure consistency in the product

c)
  • c) To reduce production time

d)
  • d) To enhance color uniformity

7.
  1. The traditional tool used for shaping pottery on a rotating platform is called a:

a)
  • a) Jigger

b)
  • b) Jolley

c)
  • c) Potter’s wheel

d)
  • d) Stamping press

8.
  1. Which plastic forming method involves pressing a rotating mold into a sheet of clay?

a)
  • a) Jolleying

b)
  • b) Jiggering

c)
  • c) Stamping

d)
  • d) Throwing

9.
  1. What is the main difference between jiggering and jolleying?

a)
  • a) Jiggering uses a fixed mold, jolleying uses a rotating mold

b)
  • b) Jiggering applies pressure from the outside, jollying applies pressure from the inside

c)
  • c) Jiggering applies pressure from the inside, jollying applies pressure from the outside

d)
  • d) Jiggering is manual, jolleying is automatic

10.

What is Drain Casting?

4 lines
11.

What is Solid Casting ?

4 lines
12.

Write ONE (01) advantage and ONE (01) disadvantage of slip casting process ?

4 lines
13.

Using the image find the term described as "The component feeds the raw material into the extrusion machine"



(a)  

14.

Using the image find the term described as "The part of the extrusion machine helps push the material through the die"

(a)  

15.

Using the image find the term described as "The equipment is used to maintain the temperature of the material during the extrusion process"

(a)  

16.

The component that shapes the extruded material into the desired form?



(a)  

17.

Which of the following is NOT an advantage of injection molding in advanced ceramics?

a)

a) Cost-effective technique for complex designs

b)

b) Ability to produce near-net-shape parts

c)

c) Very low tolerance control

d)

d) Complex ceramic parts can be manufactured easily and reliably

18.
  1. Powder pressing is commonly used to produce which type of ceramic products?

a)
  • a) Hollow items

b)
  • b) Flat tiles and components

c)
  • c) Round pottery

d)
  • d) Large sculptures

19.

Explain the Uniaxial (Die) Pressing?

4 lines
20.

Explain the Isostatic Pressing?

4 lines
21.

Explain the "Cold Isostatic Pressing (CIP)" ?

4 lines
22.
  1. What is the main purpose of air drying in ceramic processing?

a)
  • a) To reduce moisture content before firing

b)
  • b) To improve the surface finish

c)
  • c) To prevent color changes

d)
  • d) To increase the strength of the product

23.
  1. Which type of dryer is commonly used in the ceramic industry?

a)
  • a) Rotary dryer

b)
  • b) Tunnel dryer

c)
  • c) Freeze dryer

d)
  • d) Drum dryer

24.
  1. The main factors affecting the drying rate of ceramic products is:

a)
  • a) The type of clay used

b)
  • b) The thickness of the product

c)
  • c) The color of the product

d)
  • d) The firing temperature

25.
  1. What is glost firing?

a)
  • a) Initial firing of the ceramic body

b)
  • b) Final firing after glazing

c)
  • c) Firing for bisque ware

d)
  • d) Low-temperature firing

26.
  1. What is the main purpose of using a gradient kiln?

a)
  • a) To achieve uniform temperature

b)
  • b) To test the maturing temperature of glazes and bodies

c)
  • c) To reduce firing time

d)
  • d) To save fuel

27.

Which of the following is an advantage of the sintering process?

a)

a) Increased porosity

b)

b) Enhanced strength and density

c)

c) Reduced mechanical properties

d)

d) Decreased particle packing

28.

What happens to the porosity of a ceramic material during sintering?

a)

a) It increases

b)

b) It remains the same

c)

c) It decreases

d)

d) It disappears completely

29.

In which zone of the tunnel kiln are the sintered parts cooled down?

a)

a) Preheat zone

b)

b) Sintering zone

c)

c) Cooling zone

d)

d) Combustion zone

30.
  1. What is the main purpose of glazing in ceramics?

a)
  • a) To add color

b)
  • b) To create a non-porous surface

c)
  • c) To increase weight

d)
  • d) To improve thermal resistance

31.

Fill the blank.

Underglaze is applied (a)   a clear glaze.

32.

What are the raw materials use in a ceramic glazes?

2 lines
33.

What is the primary reason for using frits in ceramic glazes?

a)

A) To increase the hardness of the glaze

b)

B) To prevent water-soluble ingredients from dissolving in water

c)

C) To make the glaze more colorful

d)

D) To improve the taste of ceramic products

34.

What is this glaze application technique?

(a)  

35.

What is this glaze application technique?

(a)  

36.

What is this glaze application technique?

(a)  

37.

What is this defect?

(a)  

38.

What is this defect called?

(a)  

39.

What is this defect called?

(a)  

40.

What is this defect called?

(a)  

41.

What is the defect called?

(a)  

42.

What is the defect called?

(a)  

43.

What is this defect called?

(a)  

44.
  1. Why is quality control important in ceramic production?

a)
  • a) To reduce costs

b)
  • b) To ensure consistent product quality

c)
  • c) To speed up production

d)
  • d) To reduce energy consumption