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Worksheets

edm practices

Total questions: 12

Worksheet time: 8mins

Name
Class
Date
1.

What is a, b and c?

a)

a- bed

b- saddle

c- machining tank

b)

a- supply tank

b- head stock

c- saddle

c)

a- supply tank

b- head stock

c- machining tank

d)

a- supply tank

b- saddle

c-table

2.

What is d, e and f

a)

d - table

e- saddle

f - bed

b)

d - saddle

e - table

f - bed

c)

d - supply tank

e- saddle

f - table

d)

d - saddle

e- table

f- bed

3.

What is the workflow of EDM wire cut operation

a)

prepare workpiece

workpiece loading

cutting operation

prepare program

b)

cutting operation

prepare workpiece

prepare program

workpiece loading

c)

prepare program

prepare workpiece

workpiece loading

cutting operation

d)

workpiece loading

cutting operation

prepare workpiece

prepare program

4.

What is i, ii, and iii?

a)

i - work pans

ii - wire feeder

iii - xy axis mechanical unit

b)

i - wire feeder

ii - work pans

iii - xy axis mechanical unit

c)

i - control unit

ii - work pans

iii - xy axis mechanical unit

d)

i - wire feeder

ii - filter

iii - xy axis mechanical unit

5.

What is iv, v and vi?

a)

iv - control unit

v - filter

vi - dielectric fluid unit

b)

iv - control unit

v - work pans

vi - dielectric fluid unit

c)

iv - wire feeder

v - filter

vi - dielectric fluid unit

d)

iv - control unit

v - filter

vi - xy axis mechanical unit

6.

What is N & G

a)

Sequence number

Dimension word

b)

Preparatory function

Feedrate

c)

Sequence number

Preparatory function

d)

Feed rate

Miscellaneous function

7.

What is XY & F

a)

Dimension word

Feed rate

b)

Dimension word

Miscellaneous function

c)

Preparatory function

Feed rate

d)

Sequence number

Feed rate

8.

Which is complete ISO CNC program to cut the product using EDM wire cut

a)

G01 X-10. Y0.

G01 X-10. Y20

G02 X10. Y20 I10. J6.63

b)

G01 X-10. Y0.

G01 X-10. Y18.4

G01 X10. Y18.4 I10. J6.63

c)

G01 X-10. Y0.

G01 X-10. Y18.4

G02 X10. Y18.4 I10. J6.63

d)

G01 X-10. Y0.

G01 X-10. Y18.4

G02 X10. Y18.4 I10.

9.

Factors in selection of dielectric type of EDM die sinking

a)

flash point

dielectric strength

viscosity

b)

thermal point

odor

block size

c)

specific gravity

color

odor

d)

erosion dept

erosion diameter

pulse duration

10.

Methods to minimize tool electrode removal in EDM die sinking

a)

pulse duration

pulse interval time

b)

discharge current

erosion diameter

erosion depth

c)

less removal rate

less electrode wear ratio

d)

block size

color

odor

e)

head axis

less removal ratio

less speed ratio

11.

Component of EDM die sinking for preventive maintenance

a)

filter cooler

oil filter

b)

coil cooler

head, x&y axis

c)

cylinder cooler

filter tape

d)

z axis

bar support

e)

coil oil

coil axis

12.

function of dielectric fluid

a)

insulates the workpiece

b)

cooling the electrode and workpiece

c)

make metal become hardener

d)

filter the coil