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R038 TA2 Design Requirements

Total questions: 60

Worksheet time: 30mins

Name
Class
Date
1.

Which of the following is a type of criteria included in a design specification?

a)

The designer's favourite colour

b)

Types of materials

c)

The manufacturing company's logo

d)

The marketing team's preferences

2.

What does ACCESS FM stand for when analysing existing products?

a)

Aesthetics, Cost, Customer, Environment, Size, Safety, Function, Materials

b)

Aesthetics, Colour, Customer, Ergonomics, Size, Security, Form, Manufacturing

c)

Appearance, Cost, Client, Energy, Shape, Stability, Fit, Market

d)

Art, Cost, Consumer, Ecology, Substance, Security, Features, Mass

3.

Which of these questions relates to the 'Aesthetics' aspect of ACCESS FM?

a)

How much does the product cost?

b)

What colours and textures have been used?

c)

Who is the intended user for this product?

d)

Is the product suitable for recycling?

4.

Which ACCESS FM category considers the impact of a product on the environment?

a)

Customer

b)

Safety

c)

Environment

d)

Function

5.

Which ACCESS FM aspect relates to product dimensions?

a)

Aesthetics

b)

Size

c)

Customer

d)

Environment

6.

Which of the following questions relates to the "Function" aspect of ACCESS FM?

a)

What does the product look like?

b)

How big is the product?

c)

How well does it complete its purpose?

d)

What materials have been used?

7.

What does the 'Customer' aspect of ACCESS FM primarily consider?

a)

The cost of the product

b)

The materials used

c)

Who will buy the product

d)

The product's environmental impact

8.

Which of the following is an example of a 'Need' in a design specification for a bicycle?

a)

The frame should be red

b)

It must be able to support a rider weighing up to 100 kg

c)

The bicycle should have a bell

d)

The tyres should be black

9.

What is the primary difference between quantitative and qualitative criteria?

a)

Qualitative criteria are objective, while quantitative criteria are subjective

b)

Quantitative criteria are objective and can be measured

c)

Qualitative criteria are only used for aesthetic purposes

d)

Quantitative criteria are based on opinions

10.

Which of the following is an example of quantitative criteria?

a)

The product should be easy to use

b)

The product should be lightweight

c)

The handlebar must have a diameter of 15 ± 1 mm

d)

The product should be visually appealing

11.

Which of the following is an example of qualitative criteria?

a)

The product must weigh less than 500 grams

b)

The product must be comfortable to hold

c)

The product must be 10cm in height

d)

The product must have a 5-year warranty

12.

Why might a designer prefer a design specification that mainly contains quantitative criteria?

a)

Because they are easier to change

b)

Because they are subjective

c)

Because they are definite and easily proved

d)

Because they are cheaper to implement

13.

What is the primary reason for including aesthetics in product design criteria?

a)

To reduce manufacturing costs

b)

To appeal to the customer

c)

To make the product safer

d)

To improve the product's function

14.

Why would a manufacturer want environmental criteria in a design specification?

a)

To increase production speed

b)

To reduce the product's weight

c)

To ensure the product can be easily disassembled

d)

To address recycling and sustainability

15.

Which of the following is a manufacturing consideration that affects design?

a)

The designer’s personal preferences

b)

The quantity of parts to be made

c)

The marketing strategy

16.

What does "scale of manufacture" refer to?

a)

The physical size of the product

b)

The number of copies of an identical product to be manufactured

c)

The weight of the materials used

d)

The complexity of the design

17.

What is "one-off" production?

a)

Producing a product in large quantities

b)

Making one product at a time

c)

Manufacturing products with interchangeable parts

d)

Using automated machinery

18.

Which of the following is characteristic of one-off production?

a)

Low labour costs

b)

High labour costs

c)

Low level of worker skill required

d)

High number of products made per time period

19.

What is "batch" production?

a)

Making products individually to specific customer requirements

b)

Making identical products together in groups

c)

Continuous production using automated systems

d)

Producing a single prototype

20.

In batch production, how is the equipment used?

a)

It is only used for a single task

b)

It is used to make the same product again and again

c)

It is disposed of after each batch

d)

It is used for multiple different products simultaneously

21.

What is a key characteristic of mass production?

a)

High labour cost per product

b)

Large quantities of identical products

c)

Low level of automation

d)

Highly skilled workers

22.

Which of the following is typically used in mass production?

a)

Skilled manual labour

b)

Jigs and fixtures

c)

Hand tools

d)

Craftsmanship

23.

Which production scale generally has the lowest labour cost per product?

a)

One-off production

b)

Batch production

c)

Mass production

d)

Custom production

24.

Which production scale generally has the highest capital cost per product?

a)

One-off production

b)

Batch production

c)

Mass production

d)

All have similar capital costs

25.

What is an advantage of plastics in manufacturing?

a)

They are always cheaper than metals

b)

They can be pre-coloured or textured

c)

They are all biodegradable

d)

They require no processing

26.

What is a common characteristic of natural wood?

a)

It is always perfectly straight

b)

It is available in unlimited widths

c)

It is available in natural or man-made forms

d)

It does not require seasoning

27.

What is the main purpose of "wasting processes" in manufacturing?

a)

To increase the amount of material used

b)

To change the shape or size of a material

c)

To create waste material

d)

To join materials together

28.

Which of the following is an example of a wasting process?

a)

Moulding

b)

Forging

c)

Milling

d)

Strip heating

29.

What is the main principle behind shaping processes?

a)

Removing material to create a shape

b)

Changing the state of the material from solid to liquid

c)

Joining different materials together

d)

Applying a coating to the material

30.

What is the purpose of "joining processes" in manufacturing?

a)

To separate pieces of material

b)

To attach separate pieces of material together

c)

To change the shape of a material

d)

To increase the material's strength

31.

Which of the following is an example of a temporary joining process?

a)

Gluing

b)

Welding

c)

Screwing

d)

Riveting

32.

What is "assembly" in the context of manufacturing?

a)

The process of separating materials

b)

The process of fitting parts together

c)

The process of shaping materials

d)

The process of coating materials

33.

What is "tolerance" in manufacturing?

a)

The ideal dimension for a part

b)

The maximum amount a dimension is allowed to vary

c)

The minimum quality standard for a product

d)

The amount of waste material produced

34.

What is a primary reason why manufacturing considerations affect the design of a product?

a)

To make the product more appealing

b)

To reduce production costs

c)

To increase the product's weight

d)

To simplify the assembly process

35.

What is 'Contrived Durability'?

a)

A product designed to last forever.

b)

A product designed to be unreliable after a long time

c)

A product made from very strong materials.

d)

A product that is environmentally friendly.

36.

What does "Reduce" mean in the context of sustainable design (6Rs)?

a)

Use a product for a different purpose

b)

Cut down the amount of material used

c)

Make a product from recycled materials

d)

Use less packaging

37.

What does the sustainable design term 'Repair' mean?

a)

To use something again

b)

To use less packaging

c)

When a product breaks down, fix it

d)

To cut down on materials used

38.

What is one modern solution to reduce plastic waste?

a)

Incineration of plastic

b)

Manufacturing bioplastics

c)

Dumping plastic in landfills

d)

Ignoring the problem

39.

What is a bioplastic?

a)

A plastic that lasts for 1000 years

b)

A plastic that looks like metal

c)

A plastic made from plant materials

d)

A plastic made from oil

40.

Which of the following influences should engineers consider when designing?

a)

Material availability

b)

Sustainability

c)

Legislation

41.

Which of the following is a disadvantage of batch production?

a)

High initial setup costs

b)

Increased storage costs for inventory

c)

Limited flexibility in product design

d)

High labor costs per unit

42.

What is the primary purpose of using a design specification in product development?

a)

To increase the product's marketability

b)

To reduce the cost of production

c)

To provide clear guidelines and criteria for the design

d)

To ensure the product is aesthetically pleasing

43.

What is this symbol?

a)

British Standards

b)

CE (European Conformity)

c)

UKCA (United Kingdom Conformity mark)

d)

International Standards Symbol

44.

What is this symbol?

a)

British Standards

b)

CE (European Conformity)

c)

UKCA (United Kingdom Conformity mark)

d)

International Standards Symbol

45.

What is this symbol?

a)

British Standards

b)

European Conformity mark

c)

UKCA (United Kingdom Conformity mark)

d)

International Standards Symbol

46.

Which of the following is an example of planned obsolescence?

a)

Designing a car so that parts for older models are no longer available

b)

Building a bridge to last for 100 years

c)

Creating a smartphone with a replaceable battery

d)

Manufacturing furniture from solid wood

47.

What is 'planned obsolescence'?

a)

Planning or designing a product with a limited useful life, so it will become obsolete or non-functional after a certain period

b)

Designing products to be easily repaired

c)

Using only sustainable materials in production

d)

Making products as durable as possible

48.

What is 'market pull' in engineering design?

a)

Designing a product to use new technology

b)

Developing a product in response to consumer demand

c)

Forcing a product onto the market

d)

Reducing the price of a product to increase sales

49.

Which of the following is an example of market pull?

a)

The development of digital cameras due to demand for easier photo storage

b)

The invention of touch screens

c)

The creation of the internet

d)

The development of the microchip

50.

What is 'technology push' in engineering design?

a)

A company that will innovate a new way of doing something or a whole new product

b)

Responding to an existing market need

c)

Pushing products into different markets

d)

Reducing the cost of existing technologies

51.

Which of the following is an example of technology push?

a)

The development of more fuel-efficient cars due to environmental concerns

b)

The invention of touch screens

c)

The creation of online shopping platforms

d)

The increasing popularity of smartphones

52.

What are 'labour costs' in manufacturing?

a)

The cost of materials used in production

b)

Costs based on how long it takes to make each product and how much the workers are paid for their time

c)

The cost of machinery and equipment

d)

The cost of marketing and distribution

53.

What factor directly influences labour costs?

a)

The size of the factory

b)

The type of materials used

c)

How much the workers are paid

d)

The location of the factory

54.

What are 'capital costs' in manufacturing?

a)

The costs of day-to-day operations

b)

The wages paid to employees

c)

One-time expenses needed to get the product manufacturing process up and running

d)

The cost of transporting materials

55.

Which of the following is an example of a capital cost?

a)

Monthly rent for the factory

b)

The cost of purchasing machinery

c)

Electricity bills

d)

Employee salaries

56.

What are 'overheads' in manufacturing?

a)

Costs directly related to producing a product

b)

The cost of raw materials

c)

General costs of running the manufacturer's factory

d)

The wages of the production workers

57.

Which of the following is included in overhead costs?

a)

Rent and rates for the factory

b)

The cost of steel used to make a car

c)

The salary of a production line worker

d)

The cost of purchasing machinery

58.

What does the BSI Kitemark indicate?

a)

Products meet EU safety standards

b)

Products are tested by the British Standards Institution

c)

Products are safe for children under 3 years

d)

Products meet international quality standards

59.

What does the CE marking indicate?

a)

Products are made in the UK

b)

The product has been assessed by the manufacturer and deemed to meet EU safety, health and environmental protection requirements

c)

Products are certified organic

d)

Products are made from recycled materials

60.

Which of the following is one of the 6 R's of sustainable design?

a)

Radiate

b)

Remove

c)

Rethink

d)

Retry