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WorksheetsDay 2 Knowledge Check
Total questions: 20
Worksheet time: 11mins
How many product lines do we have
1
5
6
Varies
What must be done before using any tool or machine?
Ask if you can use
Look for tripping hazards
Clean the tool/ machine
Pre-Use Inspection
When using a calibrated tool, what must the operator do before use (this is part of the pre-use inspection)
Pre- Use Inspection
Confirm the date the tool is being use is in between the calibration dates.
Ensure the tool is in the locked position
Review the SOE for tool use with your Supervisor or Flow Lead.
What are the two parts of a pop rivet?
Shank and a Mandrel
Its called a pop rivet because the sound the head makes when it snaps off!
A pop rivet only has one part, the rivet.
Pnuematic
Dale and Brian are exploring Lean Manufacturing principles in class. They come across a fascinating inventory scheduling system that keeps vendor managed parts fully stocked. Can you help them identify this system?
Pulse
Parts ordering Cards
Kanban
5S
Imagine you're a part of a dynamic team with Lincoln and Joe. When is the best time to order new parts to keep the workflow smooth and efficient?
As soon as the bin is empty.
Before the end of your shift.
When your supervisor asks you.
Shortly before you run out of parts.
When do we practice 5S?
Every hour on the hour
It just needs to be done once a week
This is a one time event.
Before the end of each shift.
Bobby and Jorge are on a mission to organize their workshop. What are the benefits of using the 5S method in their quest?
Helps keep track of their tools
Keeps their areas free of clutter and therefore safer
1 more "S" than 4S
Boosts their efficiency
During a thrilling treasure hunt, Zach stumbled upon a mysterious old book. Inside, he found a puzzling question: What does S.O.E stand for? Help Zach solve the mystery!
System of Efficiency
Standard Operating Efficiency
Sequence of Events
System Operating Event
What does it mean when the S.O.E. is highlighted in RED?
This S.O.E. should be ignored
Stop! Don't perform this S.O.E.
This is a critical S.O.E. and must be done in order.
S.O.E.'s are never highlighted in RED.
Hey there, detective! What is this mysterious form, and when would you call it into action?
Scrap Sheet. These are filled out at the end of each week to inventory scrap.
Red Tag. To alert when you discovered non-conforming material or tool.
Scrap Sheet. Used by vendors to alert us when we have to pay for scrap.
Red Tag. Filled out at the end of each day to inventory scrap.
What is a Smart Part Number?
It's the Item number. Its used in conjunction with Item number format sheet.
It's the item number. It's used to organize jobs.
Its the Job number. It's used to number the job.
A number we use to identify parts that are smarter than others.
Joe and Lincoln are on an archaeological dig site! They found a mysterious document. What is this document called?
Work Checklist
Traveler
On the Job training form
Sequence of Events
Identify which "S" words are used in 5S.
Sort
Straighten
Sweep
Standardize
System
Which 5S word was left out of the last question?
Sort
Sustain
System
Seven
How do we reorder parts that are produced by our fabrication department?
Kanban cards
Drop the bin into the Pulse Machine
We don't use the parts our fabrication department makes
We don't. All the parts we need are delivered from the warehouse weekly.
Imagine Sharon and Russ are running a small bakery, and they decide to buy only the ingredients they need to bake the cakes that have been ordered. What business practice are they following?
5S
Sequence of Events
Inventory supplies
Lean manufacturing
Can you spot the potential hazards when Will and Rita are using pneumatic tools in their workshop adventure?
You could get pneumonia.
The air hose could trip you or a co-worker.
A worn air hose could rupture and cause injury
If you run the tool in a confined space it could use up all of the oxygen.
When might you need to use hearing protection in an area where it is not required?
When there is a task that requires hearing protection.
When you forgot your ear buds.
Your co-workers are constantly chatting, and you have a headache.
After 8 hours of work.
What must an affected employee never do?
Assist the Authorized Employee as requested.
Attempt to Start equipment or machines that are locked and tagged out.
Go home without first removing their lock.
Attempt to remove or tamper with locks or tags
