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WorksheetsChapter 24 Engine repair 2/ review
Total questions: 62
Worksheet time: 31mins
In the thrilling world of internal combustion engines, imagine Samuel and Abigail are on a quest to discover the main structural member. Can you help them find out that it's the (a) ?
Chassis
Engine
Transmission
Suspension
Imagine you're in a car workshop with David and Evelyn. What part do they point to as the framework of the engine?
Engine block
Piston
Crankshaft
Camshaft
Imagine you're an engineer like Aiden, and you're working on an engine. The components are (a) in the engine block. Can you figure out how they are placed?
mounted or housed
not mounted or housed
In the world of roaring engines, what do you think is the largest part that keeps the heart of the car beating? Join Abigail, James, and Arjun in this mechanical mystery!
Engine block
Piston
Crankshaft
Spark plug
Liam and Ava are working on a project in their engineering class. They need to ensure that the engine block is designed, cast, and machined within ______ tolerances to win the class competition. What kind of tolerances should they aim for?
precise
loose
random
wide
Imagine you're in a race car workshop with Charlotte and Harper, and you need to identify the main supporting and aligning structure of an engine. What do you think it is, (a) ?
Chassis
Engine Block
Suspension
Transmission
Match the following engine types with their descriptions.
Inline engine
Engine with cylinders arranged in a single line.
Boxer engine
Engine also known as a horizontally opposed engine.
V-type engine
Engine with cylinders arranged in a V shape.
Rotary engine
Engine with a rotary design instead of pistons.
During a lively debate in the school cafeteria, Henry challenged his friends with a question: Which car manufacturer is famously known for using horizontally opposed engines?
Ford
Subaru
Toyota
Honda
During a fun engine-building competition, Rohan and Aria are assembling a horizontally opposed engine. Can you help them figure out where the crankcase is located?
Above the cylinders
Below the cylinders
Between the cylinders
Next to the pistons
Imagine you're helping Benjamin and Evelyn in their workshop. Fill in the blank: In engine block manufacturing, molten metal is poured in a ________.
mold
furnace
crucible
lathe
Core plugs are usually (a) shape.
circular
oval
rectangular
square
Hey there, engine enthusiasts! Kai and Liam are working on a cool engine project. Can you help them fill in the blank? The ________ are machined parts of the engine block where combustion occurs.
Cylinders
Valves
Pistons
Crankshafts
Match the following materials with their relative properties compared to iron.
lighter
Aluminum casting is _______ than iron.
heavier
Lead casting is _______ than iron.
harder
Diamond is _______ than iron.
denser
Gold is _______ than iron.
Aria and Charlotte are debating about car engines. Aria says aluminum casting for engine blocks is awesome! Can you guess why?
Heavier than iron
Lower fuel efficiency
Greater fuel efficiency
Lower power-to-weight ratio
Imagine you're helping Ethan and Aria build a super cool engine for their science project. They discover that ribs, webs, and fillets are found in high stress areas of the engine block. Are they correct?
True
False
Match the following engine components with their functions.
Support crankshaft
Main bearing caps
Regulate fuel flow
Fuel injectors
Cool the engine
Radiator
Control exhaust gases
Catalytic converter
Imagine you're part of a team with Anika, Ava, and Charlotte, designing a high-performance engine. Which design would you choose for the main bearing caps to ensure maximum stability?
One-bolt design
Two- or four-bolt design
Six-bolt design
No bolts
Imagine you're an engineer like Henry, working on a powerful engine. The main bearing caps are like the unsung heroes of the engine, inset within the block or fastened through (a) parts. Can you figure out how they're secured?
Bolts
Nuts
Welds
Clips
Emma and Luna are debating whether main bearing caps have similarly shaped designs. What do you think?
True
False
Match the following materials with their typical automotive uses.
Lightweight aluminum or thermoplastic
Oil pan
Cast iron
Engine block
Copper
Electrical wiring
Stainless steel
Exhaust system
Imagine you're in a workshop with Daniel and Abigail, and you're working on a cast iron engine block. The cylinders in this block are ________ directly into the cylinder blocks. Can you guess how they're integrated?
machined
welded
bolted
casted
Imagine you're part of a team with Aiden, Kai, and Rohan, building a futuristic car. Which type of engine block would you choose if you need to use separate cast iron sleeves for durability?
Cast iron block
Aluminum block
Steel block
Plastic block
Benjamin and Mason are having a debate about car engines. Can you help them out? Which of the following is NOT a characteristic of a dry flanged sleeve?
A. No contact with water jacket
B. No interference fit
C. Thicker
D. Permanent part of cylinder block
During a fun engine-building competition, Priya and Harper are debating about cylinder sleeves. Which type of cylinder sleeve has no contact with the water jacket, uses an interference fit, and is a permanent part of the cylinder block?
Dry sleeve
Wet sleeve
Flanged sleeve
Integral sleeve
Imagine you're in a thrilling car race with Kai, Olivia, and Avery. As the engine roars to life, what happens to the piston during the fiery combustion?
Contracts
Expands
Remains the same size
Melts
The manual transmission is at the heart of the drivetrain and receives power from the engine by way of the clutch assembly.
True
False
Technician A says that the countershaft is splined to fit into the hub in the clutch disc. Technician B says that the output shaft has gears that are meshed with the countershaft gears. Who is correct?
Technician A
Technician B
Both A and B
Neither A nor B
Technician A says some manual transmissions are shifted electronically. Technician B says a scan tool may be required to diagnose electronically controlled transmissions. Who is correct?
Technician A
Technician B
Both A and B
Neither A nor B
Which of the following components are used to center and hold the shafts in a manual transmission?
Bearings
Synchronizers
Snap rings
Sliding gears
Choose the correct statement:
The differential assembly does not allow the wheels on an axle to rotate at different speeds.
Technically, "differential assembly" is the other name for "final drive assembly."
The two varieties of differential assembly are open and closed.
Without the differential assembly, the tires would bind, skip, hop, and slide when going around a corner.
If the driven gear (the output gear) has more teeth than the drive gear (the input gear), then the gear set will have mechanical advantage because the smaller drive gear has to rotate faster than the larger driven gear, giving an increase in output force.
True
False
The dual mass flywheel has which of the following benefits?
Improves fuel economy
Absorbs engine vibrations
Both A and B
None of the above
An advantage of the coil spring pressure plate is that the more coil springs there are, the tighter the _______.
Flywheel bolts
Both A and B
Neither A nor B
Two technicians are discussing clutch free play. Technician A says an adjustment on the clutch cable provides for the specified amount of free play when the clutch pedal is in the released position. Technician B says free play is only present when the engine is running. Who is correct?
Technician A
Technician B
Both A and B
Neither A nor B
On a cable-operated clutch control system, the outer cable housing is fixed to the pedal support inside the vehicle and to the transmission bell housing in the engine compartment.
True
False
The ______ bleeding method of bleeding a clutch hydraulic system uses the master cylinder to push fluid and air from the system.
Gravity
Manual
Pressure
Vacuum
It is important to check the clutch linkage mechanism for proper operation and correct the adjustment (_______) periodically.
Grind
Clash
Alignment
Free play
A relatively large twisting force must be applied to the wheels to accelerate the vehicle from a stop.
True
False
Each manual transmission selector shift rail has a detent mechanism, usually in the form of a spring-loaded ______ ball held in the casing.
Cast-iron
Aluminum
Steel
None of the above
Single-row, deep-groove ball bearings normally support the ______ in conventional rear-wheel drive manual transmissions.
Input shaft and reversing shaft
Main shaft and input shaft
Either A or B
Neither A or B
The flutes or swirls found in hydrodynamic seals create a pumping action as the input or output shaft rotates, causing any fluid at the sealing edge to be drawn back inside the casing.
True
False
All of the following statements are true EXCEPT:
pocket bearings sit in the pocket of the input shaft.
pocket bearings support the front of the input shaft.
pocket bearings are generally not used in rear-wheel drive transmissions.
pocket bearings are primarily used on countershafts.
When metal is found floating inside the transmission fluid, the technician knows that:
it is time to change the fluid.
the transmission will have to be pulled apart or replaced.
the transmission is leaking and needs to be sealed.
this condition is normal and nothing needs to be done.
Upon inspection of a failed manual transmission, it may be possible to find out what caused the failure of the transmission in the first place; for example, if the transmission shift linkage is keeping one gear ________, the dog teeth of the transmission can be damaged.
Partially engaged
In reverse
Both A and B
Neither A nor B
If found cheaper to replace a transmission after disassembly and inspection. What should be done with the old unit?
Reassemble it for core return.
Clean and bubble wrap the original parts.
Scrap the old parts.
Keep the old parts for reuse.
The goal of the manual transmission rebuild is to restore the transmission to like-new condition for the customer at the agreed-upon price. Select one:
True
False
All the following tools will be needed in rebuilding a transmission EXCEPT a(n) ______. Select one:
Engine support tool
Dial bore gauge
Transmission holding fixture
Dial indicator
Rebuilding a transmission can be a large undertaking considering all of the makes and models produced for the automotive market. Select one:
True
False
When performing any kind of service to a manual transmission, the first task would be to: Select one:
steam clean the transmission.
check for stuck linkage.
obtain and read original equipment manufacturer (OEM) service information.
inspect the exterior of the vehicle.
All-wheel drive vehicles are intended for lighter duty and are sometimes referred to as "______." Select one:
Suburban vehicles
Chameleons
Boulevard SUVs
Avenue SUVs
Because the ______ are locked together at the transfer case, the difference in speed cannot be absorbed in the transmission, and the drivelines can be subjected to torsional binding because they are forced to rotate at the same rate of speed.
Which of the following is NOT a possible power transfer option for a driver to select in a vehicle equipped with a transfer case?
Four-wheel drive high range
Rear-wheel drive mid-range
Two-wheel drive
Neutral
When the fluid in a viscous coupling becomes heated, the fluid will:
thin out to lubricate better.
overheat and have to be changed.
not be affected by heat.
thicken to help coupling.
Each four-wheel drive type of driveshaft has a sliding joint (slip joint) incorporated into the shaft to accommodate changes in driveshaft length by allowing the driveshaft to slide on the splines of its counterpart.
True
False
When testing a four-wheel drive electronic component, the Technician will use a scan tool to pull codes, and then a ______ to diagnose any codes found.
The CV joint boot does not need to be inspected during routine maintenance, such as during an oil change, for cracks or splits. Select one:
True
False
In ______ axles, the axle bearing is placed on the outside of the axle housing. Select one:
Straight
Full-floating
Dead
Semifloating
Another name for the pinion and side gears is: Select one:
torsen gears
carrier gears
tulip gears
spider gears
Brake heat that comes from a dragging brake can cause an axle seal to leak. Select one:
True
False
The pinion companion flange is typically checked for: Select one:
galling
runout
proper lubrication
noises during acceleration
The ______ is held on by a large nut that also sets the preload for the pinion gear on crush sleeve types. Select one:
Ring gear
Half-shaft component
Pinion companion flange
Two technicians are discussing clutch free play. Technician A says an adjustment on the clutch cable provides for the specified amount of free play when the clutch pedal is in the released position. Technician B says free play is only present when the engine is running. Who is correct?
Technician A
Technician B
Both A and B
Neither A nor B
