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Chapter 24 Engine repair 2/ review

Total questions: 62

Worksheet time: 31mins

Name
Class
Date
1.

In the thrilling world of internal combustion engines, imagine Samuel and Abigail are on a quest to discover the main structural member. Can you help them find out that it's the (a)   ?

Choose from the below words

Chassis

Engine

Transmission

Suspension

2.

Imagine you're in a car workshop with David and Evelyn. What part do they point to as the framework of the engine?

a)

Engine block

b)

Piston

c)

Crankshaft

d)

Camshaft

3.

Imagine you're an engineer like Aiden, and you're working on an engine. The components are (a)   in the engine block. Can you figure out how they are placed?

Choose from the below words

mounted or housed

not mounted or housed

4.

In the world of roaring engines, what do you think is the largest part that keeps the heart of the car beating? Join Abigail, James, and Arjun in this mechanical mystery!

a)

Engine block

b)

Piston

c)

Crankshaft

d)

Spark plug

5.

Liam and Ava are working on a project in their engineering class. They need to ensure that the engine block is designed, cast, and machined within ______ tolerances to win the class competition. What kind of tolerances should they aim for?

a)

precise

b)

loose

c)

random

d)

wide

6.

Imagine you're in a race car workshop with Charlotte and Harper, and you need to identify the main supporting and aligning structure of an engine. What do you think it is, (a)   ?

Choose from the below words

Chassis

Engine Block

Suspension

Transmission

7.
Question Image

Match the following engine types with their descriptions.

a)

Inline engine

1.

Engine with cylinders arranged in a single line.

b)

Boxer engine

2.

Engine also known as a horizontally opposed engine.

c)

V-type engine

3.

Engine with cylinders arranged in a V shape.

d)

Rotary engine

4.

Engine with a rotary design instead of pistons.

8.

During a lively debate in the school cafeteria, Henry challenged his friends with a question: Which car manufacturer is famously known for using horizontally opposed engines?

a)

Ford

b)

Subaru

c)

Toyota

d)

Honda

9.

During a fun engine-building competition, Rohan and Aria are assembling a horizontally opposed engine. Can you help them figure out where the crankcase is located?

a)

Above the cylinders

b)

Below the cylinders

c)

Between the cylinders

d)

Next to the pistons

10.

Imagine you're helping Benjamin and Evelyn in their workshop. Fill in the blank: In engine block manufacturing, molten metal is poured in a ________.

a)

mold

b)

furnace

c)

crucible

d)

lathe

11.

Core plugs are usually (a)   shape.

Choose from the below words

circular

oval

rectangular

square

12.

Hey there, engine enthusiasts! Kai and Liam are working on a cool engine project. Can you help them fill in the blank? The ________ are machined parts of the engine block where combustion occurs.

a)

Cylinders

b)

Valves

c)

Pistons

d)

Crankshafts

13.

Match the following materials with their relative properties compared to iron.

a)

lighter

1.

Aluminum casting is _______ than iron.

b)

heavier

2.

Lead casting is _______ than iron.

c)

harder

3.

Diamond is _______ than iron.

d)

denser

4.

Gold is _______ than iron.

14.

Aria and Charlotte are debating about car engines. Aria says aluminum casting for engine blocks is awesome! Can you guess why?

a)

Heavier than iron

b)

Lower fuel efficiency

c)

Greater fuel efficiency

d)

Lower power-to-weight ratio

15.

Imagine you're helping Ethan and Aria build a super cool engine for their science project. They discover that ribs, webs, and fillets are found in high stress areas of the engine block. Are they correct?

a)

True

b)

False

16.

Match the following engine components with their functions.

a)

Support crankshaft

1.

Main bearing caps

b)

Regulate fuel flow

2.

Fuel injectors

c)

Cool the engine

3.

Radiator

d)

Control exhaust gases

4.

Catalytic converter

17.

Imagine you're part of a team with Anika, Ava, and Charlotte, designing a high-performance engine. Which design would you choose for the main bearing caps to ensure maximum stability?

a)

One-bolt design

b)

Two- or four-bolt design

c)

Six-bolt design

d)

No bolts

18.

Imagine you're an engineer like Henry, working on a powerful engine. The main bearing caps are like the unsung heroes of the engine, inset within the block or fastened through (a)   parts. Can you figure out how they're secured?

Choose from the below words

Bolts

Nuts

Welds

Clips

19.

Emma and Luna are debating whether main bearing caps have similarly shaped designs. What do you think?

a)

True

b)

False

20.
Question Image

Match the following materials with their typical automotive uses.

a)

Lightweight aluminum or thermoplastic

1.

Oil pan

b)

Cast iron

2.

Engine block

c)

Copper

3.

Electrical wiring

d)

Stainless steel

4.

Exhaust system

21.

Imagine you're in a workshop with Daniel and Abigail, and you're working on a cast iron engine block. The cylinders in this block are ________ directly into the cylinder blocks. Can you guess how they're integrated?

a)

machined

b)

welded

c)

bolted

d)

casted

22.

Imagine you're part of a team with Aiden, Kai, and Rohan, building a futuristic car. Which type of engine block would you choose if you need to use separate cast iron sleeves for durability?

a)

Cast iron block

b)

Aluminum block

c)

Steel block

d)

Plastic block

23.

Benjamin and Mason are having a debate about car engines. Can you help them out? Which of the following is NOT a characteristic of a dry flanged sleeve?

a)

A. No contact with water jacket

b)

B. No interference fit

c)

C. Thicker

d)

D. Permanent part of cylinder block

24.

During a fun engine-building competition, Priya and Harper are debating about cylinder sleeves. Which type of cylinder sleeve has no contact with the water jacket, uses an interference fit, and is a permanent part of the cylinder block?

a)

Dry sleeve

b)

Wet sleeve

c)

Flanged sleeve

d)

Integral sleeve

25.

Imagine you're in a thrilling car race with Kai, Olivia, and Avery. As the engine roars to life, what happens to the piston during the fiery combustion?

a)

Contracts

b)

Expands

c)

Remains the same size

d)

Melts

26.

The manual transmission is at the heart of the drivetrain and receives power from the engine by way of the clutch assembly.

a)

True

b)

False

27.

Technician A says that the countershaft is splined to fit into the hub in the clutch disc. Technician B says that the output shaft has gears that are meshed with the countershaft gears. Who is correct?

a)

Technician A

b)

Technician B

c)

Both A and B

d)

Neither A nor B

28.

Technician A says some manual transmissions are shifted electronically. Technician B says a scan tool may be required to diagnose electronically controlled transmissions. Who is correct?

a)

Technician A

b)

Technician B

c)

Both A and B

d)

Neither A nor B

29.

Which of the following components are used to center and hold the shafts in a manual transmission?

a)

Bearings

b)

Synchronizers

c)

Snap rings

d)

Sliding gears

30.

Choose the correct statement:

a)

The differential assembly does not allow the wheels on an axle to rotate at different speeds.

b)

Technically, "differential assembly" is the other name for "final drive assembly."

c)

The two varieties of differential assembly are open and closed.

d)

Without the differential assembly, the tires would bind, skip, hop, and slide when going around a corner.

31.

If the driven gear (the output gear) has more teeth than the drive gear (the input gear), then the gear set will have mechanical advantage because the smaller drive gear has to rotate faster than the larger driven gear, giving an increase in output force.

a)

True

b)

False

32.

The dual mass flywheel has which of the following benefits?

a)

Improves fuel economy

b)

Absorbs engine vibrations

c)

Both A and B

d)

None of the above

33.

An advantage of the coil spring pressure plate is that the more coil springs there are, the tighter the _______.

a)
Clamping force
b)

Flywheel bolts

c)

Both A and B

d)

Neither A nor B

34.

Two technicians are discussing clutch free play. Technician A says an adjustment on the clutch cable provides for the specified amount of free play when the clutch pedal is in the released position. Technician B says free play is only present when the engine is running. Who is correct?

a)

Technician A

b)

Technician B

c)

Both A and B

d)

Neither A nor B

35.

On a cable-operated clutch control system, the outer cable housing is fixed to the pedal support inside the vehicle and to the transmission bell housing in the engine compartment.

a)

True

b)

False

36.

The ______ bleeding method of bleeding a clutch hydraulic system uses the master cylinder to push fluid and air from the system.

a)

Gravity

b)

Manual

c)

Pressure

d)

Vacuum

37.

It is important to check the clutch linkage mechanism for proper operation and correct the adjustment (_______) periodically.

a)

Grind

b)

Clash

c)

Alignment

d)

Free play

38.

A relatively large twisting force must be applied to the wheels to accelerate the vehicle from a stop.

a)

True

b)

False

39.

Each manual transmission selector shift rail has a detent mechanism, usually in the form of a spring-loaded ______ ball held in the casing.

a)

Cast-iron

b)

Aluminum

c)

Steel

d)

None of the above

40.

Single-row, deep-groove ball bearings normally support the ______ in conventional rear-wheel drive manual transmissions.

a)

Input shaft and reversing shaft

b)

Main shaft and input shaft

c)

Either A or B

d)

Neither A or B

41.

The flutes or swirls found in hydrodynamic seals create a pumping action as the input or output shaft rotates, causing any fluid at the sealing edge to be drawn back inside the casing.

a)

True

b)

False

42.

All of the following statements are true EXCEPT:

a)

pocket bearings sit in the pocket of the input shaft.

b)

pocket bearings support the front of the input shaft.

c)

pocket bearings are generally not used in rear-wheel drive transmissions.

d)

pocket bearings are primarily used on countershafts.

43.

When metal is found floating inside the transmission fluid, the technician knows that:

a)

it is time to change the fluid.

b)

the transmission will have to be pulled apart or replaced.

c)

the transmission is leaking and needs to be sealed.

d)

this condition is normal and nothing needs to be done.

44.

Upon inspection of a failed manual transmission, it may be possible to find out what caused the failure of the transmission in the first place; for example, if the transmission shift linkage is keeping one gear ________, the dog teeth of the transmission can be damaged.

a)

Partially engaged

b)

In reverse

c)

Both A and B

d)

Neither A nor B

45.

If found cheaper to replace a transmission after disassembly and inspection. What should be done with the old unit?

a)

Reassemble it for core return.

b)

Clean and bubble wrap the original parts.

c)

Scrap the old parts.

d)

Keep the old parts for reuse.

46.

The goal of the manual transmission rebuild is to restore the transmission to like-new condition for the customer at the agreed-upon price. Select one:

a)

True

b)

False

47.

All the following tools will be needed in rebuilding a transmission EXCEPT a(n) ______. Select one:

a)

Engine support tool

b)

Dial bore gauge

c)

Transmission holding fixture

d)

Dial indicator

48.

Rebuilding a transmission can be a large undertaking considering all of the makes and models produced for the automotive market. Select one:

a)

True

b)

False

49.

When performing any kind of service to a manual transmission, the first task would be to: Select one:

a)

steam clean the transmission.

b)

check for stuck linkage.

c)

obtain and read original equipment manufacturer (OEM) service information.

d)

inspect the exterior of the vehicle.

50.

All-wheel drive vehicles are intended for lighter duty and are sometimes referred to as "______." Select one:

a)

Suburban vehicles

b)

Chameleons

c)

Boulevard SUVs

d)

Avenue SUVs

51.

Because the ______ are locked together at the transfer case, the difference in speed cannot be absorbed in the transmission, and the drivelines can be subjected to torsional binding because they are forced to rotate at the same rate of speed.

a)
Front driveshafts
b)
Rear driveshafts
c)
Both A and B
d)
Neither A nor B
52.

Which of the following is NOT a possible power transfer option for a driver to select in a vehicle equipped with a transfer case?

a)

Four-wheel drive high range

b)

Rear-wheel drive mid-range

c)

Two-wheel drive

d)

Neutral

53.

When the fluid in a viscous coupling becomes heated, the fluid will:

a)

thin out to lubricate better.

b)

overheat and have to be changed.

c)

not be affected by heat.

d)

thicken to help coupling.

54.

Each four-wheel drive type of driveshaft has a sliding joint (slip joint) incorporated into the shaft to accommodate changes in driveshaft length by allowing the driveshaft to slide on the splines of its counterpart.

a)

True

b)

False

55.

When testing a four-wheel drive electronic component, the Technician will use a scan tool to pull codes, and then a ______ to diagnose any codes found.

a)
Test light
b)
Noid light
c)
Oil pressure gauge
d)
DVOM
56.

The CV joint boot does not need to be inspected during routine maintenance, such as during an oil change, for cracks or splits. Select one:

a)

True

b)

False

57.

In ______ axles, the axle bearing is placed on the outside of the axle housing. Select one:

a)

Straight

b)

Full-floating

c)

Dead

d)

Semifloating

58.

Another name for the pinion and side gears is: Select one:

a)

torsen gears

b)

carrier gears

c)

tulip gears

d)

spider gears

59.

Brake heat that comes from a dragging brake can cause an axle seal to leak. Select one:

a)

True

b)

False

60.

The pinion companion flange is typically checked for: Select one:

a)

galling

b)

runout

c)

proper lubrication

d)

noises during acceleration

61.

The ______ is held on by a large nut that also sets the preload for the pinion gear on crush sleeve types. Select one:

a)

Ring gear

b)

Half-shaft component

c)

Pinion companion flange

62.

Two technicians are discussing clutch free play. Technician A says an adjustment on the clutch cable provides for the specified amount of free play when the clutch pedal is in the released position. Technician B says free play is only present when the engine is running. Who is correct?

a)

Technician A

b)

Technician B

c)

Both A and B

d)

Neither A nor B