WorksheetsManufacturing Process Quiz
Total questions: 53
Worksheet time: 53mins
A pattern in foundry process refers to
A foundry tool
a moulding process
the model of casting
a method of casting.
The use of dowel pin is
To support loose pieces
To remove pattern easily
To fit two parts of split pattern correctly
none of the above
The taper provided for easy removal of pattern is called
Tape allowance
Draft allowance
Distortion allowance
Pattern allowance
Lifter is a
Metal blade fitted with a wooden handle
Long steel plate with a twisted and bent end
Wood or metal piece with straight edges
Cone shaped wooden
The foundry tool used for removing the pattern from the mould is.
Slick
lifter
Draw spike
Trowel
The lower part of moulding box is called
Cope
Drag
Snap
Check
Cores are used to
Make hollow or a hole in a casting
Strengthen moulding sand
Support loose pieces.
Remove pattern easily
Cupola furnace is used for melting of
Steel
Cast iron
Copper
Aluminum
The method used for producing cylindrical and symmetrical castings
Gravity die casting
Centrifugal casting
Continuous casting
Sand casting
Tumbling is
A machining process
A casting process
A process used for cleaning the surface of casting
A heat treatment process
The casting defect due to incomplete filling of mould cavity is called
Hot tears
Shifts
Cold shuts
Misrun
Hot tears are casting defects that represent
Misalignment of casting sections
Small holes inside the casting
Internal or external dis- continuity in the casting
This projection on parting line
Arc welding uses following electric supply
A.C
D.C
Both
None of the above
In arc welding the electrode is connected to
Positive terminal
Negative terminal
Either +ve or -ve terminal
None of above
The welding process that uses non consumable electrodes is
TIG welding
MIG welding
Gas welding
Resistance welding
The gases used to produce flame in gas welding are.
Oxygen-acetylene
oxygen-hydrogen
Air-acetylene
All of the above
In gas welding, carburizing flame is produced when
Equal quantity of oxygen and acetylene gases are used
The quantity of acetylene is more than oxygen
The quantity of oxygen is more than acetylene
None of the above
Oxidizing flame has
Single zone
Two zones
Three zones
Four zones
Which of the following is not a type of resistance welding?
Spot welding
Butt welding
Seam welding
MIG welding
Projection welding is a type of
Gas welding
arc welding
Resistance welding
Fsion welding
A process of coating a hard metal powder on the surface of soft metals is called.
Solding
brazing
Hard facing
Shot blasting
Solder is an alloy of
Lead and zinc
Tin and lead
Copper and zinc
Tin and copper
Spelter is a
Casting defect
Welding defect
Filler rod used in brazing
a Welding process
Dye penetrant test is used to find
Surface cracks
Slag inclusions
Blow holes
Porosity
In hot working process the metal is heated.
Above the recrystallization temperature
Below the recrystallization temperature
Below the melting temperature
None of the above
The casting got from foundry shop is called
Billet
slab
Ingot
Bloom
Which of the following is not a smith forging operation?
Upsetting
Swaging
Bending
Curling
The process of joining two ends of heated work pieces by hammering is known as.
Joining
Forge welding
Drop forging
Swaging
Upsetting is the
Process of increasing the cross section of heated work piece by reducing the length.
Increasing the length of the heated work piece by reducing the cross section.
Process of forming the work piece into required angle or circular
The process of making rivet head
The process of making rivet head
Drop forging
Upset forging
Swaging
Setting down
Which of the following is not a die accessory?
Stops
Pilots
Strippers
Dowel pins
The die in which two or more operations can be performed in one stroke of the ram at a single work station is called.
Simple die
Progressive die
Compound die
Inverted die
The operation of forming a sheet metal into hollow shape like a cup is called
Bending
Curling
Drawing
Slitting
Curling Is the operation
Cutting a sheet metal into pieces of required length
Forming a sheet metal into hollow shape like a cup
Bending the edges of the sheet metal into circular form
Bending a sheet metal to small angle
The operation of cutting a sheet metal in straight line to required length is
Blanking
Lancing
Slitting
Shaving
Lancing is the operation of
Cutting a sheet metal through a small length and bending it
Cutting small notches at the edge of the sheet metal
Finishing the work piece by removing the unwanted projections
Cutting a sheet metal into pieces of required length
The method used for manufacturing metal powder is
Atomization
Electrolytic deposition
Chemical reduction
All the above
The method suitable for producing powder of metals having low melting point is
Atomization
Electrolytic deposition
Chemical reduction
None of the above
The process of combining metal and nonmetal powders with correct proportions is called
Blending
Pressing
Compacting
Sintering
Briquetting is the process of
Pressing the mixed metal powder into a die
Combining metal and non-metal powders with correct proportion
Manufacturing metal powders
None of the above
The process of heating the green compact just below the melting point of its base metal is called
Atomization
chemical reduction
Sintering
Compacting
The process of filling the pores in the sintered component by using a molten metal having low melting point is called.
Filtration
Infiltration
Impregnation
Chemical reduction
Iron-carbon equilibrium diagram is drawn by taking
Carbon content in X-axis and temperature in Y-axis
Iron content in X-axis and temperature in Y-axis
Temperature in X-axis and carbon content in Y-axis
Temperature in X-axis and iron content in Y-axis
The temperature at which the micro structure of metal starts charging is called.
Recrystallization temperature
Critical temperature
Melting temperature
None of the above
The purpose of heat treatment is
To harden the surface of the metals
To refine the grain size
To relieve internal stresses
All of the above
In annealing process steel is heated
Above the recrystallization temperature
Above the critical temperature
Below the melting point
None of the above
In tempering process
Hardness can be reduced
Internal stresses can be reduced
Hardness can be increased
Both hardness and internal stresses can be reduced
The process of rapidly cooling hot metal by dipping it in a liquid is called
Annealing
Tempering
Quenching
Normalizing
Irregular shaped workpiece can be held in
Three jaw chuck
Four jaw check
Magnetic chuck
All of the above
Centres are
Tool holding device
Supporting devices
Work holding device
Measuring devices
The device used to support long workpieces in middle is known as
V-block
Centres
Catch plate
Steady rest
Mandrel is a devices used for
Supporting the workpiece at the middle
Supporting the shaft nearer to cutting edge
Holding hollow work pieces between the centre
None of the above
A device used to divide the periphery of the work piece in to any number of equal divisions is called.
Indexing head
Divider
Arbor
Angle plate
