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Foundry Process Quiz

Total questions: 25

Worksheet time: 13mins

Name
Class
Date
1.

A pattern in foundry process refers to:

a)

A foundry tool

b)

A moulding process

c)

The model of casting

d)

A method of casting

2.

The taper provided for easy removal of pattern is called:

a)

Camber allowance

b)

Draft allowance

c)

Distortion allowance

d)

Pattern allowance

3.

Which sand property allows gases to escape during pouring?

a)

Permeability

b)

Refractoriness

c)

Cohesiveness

d)

Collapsibility

4.

The function of riser is to:

a)

Create hollow section

b)

Act as metal reservoir

c)

Help remove pattern

d)

Vent mould gases

5.

The source of heat in arc welding is:

a)

Gas torch

b)

Electric arc

c)

Induction

d)

Plasma

6.

In MIG welding, the electrode is:

a)

Non-consumable

b)

Tungsten

c)

Consumable wire

d)

Coated rod

7.

The shielding gas used in TIG welding is often:

a)

Hydrogen

b)

Acetylene

c)

Oxygen

d)

Argon

8.

Spot welding is mainly used for:

a)

Thin sheets

b)

Thick rods

c)

Heavy castings

d)

Brick walls

9.

Hot working is generally performed at:

a)

Below room temperature

b)

Just above room temperature

c)

Above recrystallization temperature

d)

At freezing point

10.

Which operation is used to produce holes in sheet metal?

a)

Blanking

b)

Piercing

c)

Forging

d)

Welding

11.

What is the first step in powder metallurgy?

a)

Sintering

b)

Compaction

c)

Powder production

d)

Sizing

12.

Which process is done after compaction in powder metallurgy?

a)

Sintering

b)

Electrolysis

c)

Infiltration

d)

Quenching

13.

Which structure forms when steel is quenched rapidly?

a)

Ferrite

b)

Pearlite

c)

Martensite

d)

Austenite

14.

Tempering is used to:

a)

Increase hardness

b)

Reduce brittleness

c)

Increase porosity

d)

Refine grains

15.

The eutectoid composition of steel contains:

a)

Ferrite

b)

Pearlite

c)

Martensite

d)

Austenite

16.

The main function of a chuck in machining is:

a)

Hold the workpiece securely

b)

Cut the metal

c)

Measure dimensions

d)

Heat the workpiece

17.

A face plate is used for:

a)

Holding cutting tools

b)

Holding irregular-shaped workpieces on a lathe

c)

Measuring length

d)

Drilling holes

18.

A mandrel is primarily used to:

a)

Measure diameter

b)

Cut threads

c)

Hold workpieces with internal diameters

d)

Support a drill bit

19.

A V-block is used to:

a)

Hold flat surfaces

b)

Cut threads

c)

Hold cylindrical workpieces

d)

Measure length

20.

Angle grinder uses:

a)

Saw chain

b)

Reciprocating blade

c)

Rotating abrasive disc

d)

Drill bit

21.

Which is a common cause of casting defects?

a)

Correct pouring temperature

b)

Proper mould design

c)

Improper venting

d)

Clean molten metal

22.

Radiographic test uses:

a)

Magnetic fields

b)

X-rays or gamma rays

c)

Water jets

d)
  1. Compressed air

23.

What is the primary purpose of forging?

a)

Machining metals

b)

Heating and casting metals

c)

Shaping metal using compressive forces

d)

Welding metals

24.

In which operation does cross-section increase at selected location?

a)

Drop forging

b)

Upset forging

c)

Roll forging

d)

Press forging

25.

The function of a stripper plate in press tools is to:

a)

Align the punch

b)

Support the die

c)

Remove the workpiece from the punch

d)

Increase pressure