Kaizen Methodology Part 1

What is PDCA?

• Plan

• Do

• Check

• Act

• All of the above

What is the Kaizen methodology steps under PLAN?

• Select project/problem

• Describe "current state" and define "future state"

• Set goal(s)

• All of the above

What information that we need in our problem description?

• Who? How? Why?

• What? When? Where?

• Yes or No

• How bad?

Arrange according to importance...

• Delivery, Cost, Safety, Quality

• Cost, Delivery, Quality, Safety

• Safety, Quality, Delivery, Cost

• Quality, Delivery, Cost, Safety

Tips for successful GEMBA Walk...

• Identify your purpose

• Know your GEMBA (location)

• Observe with a frame work

• Validate what you see

• All of the above

What is the Kaizen methodology steps under DO?

• Root cause analysis, Identify waste/improvement opportunities

• Brainstorming and agreement on improvement

• Make changes

• All of the above

What is Muri & Mura?

• Murah murah

• Muri is a wastes and Mura is overburden

• Muri is overburden and Mura is unevenness or variation

• All of the above

What is TIMWOOD

• Transportation, Inventory

• Motion, Waiting, Defect

• Over Production, Over Processing

• All of the above