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Worksheets

Brakes

Total questions: 100

Worksheet time: 53mins

Name
Class
Date
1.
Tech A says that pushing on the brake pedal stops the vehicle by converting chemical energy into thermal energy. Tech B says that brake pedal pressure is transmitted to the brakes hydraulically. Who is correct?
a)
Tech A
b)
Tech B  
c)
Both A and B
d)
Neither A nor B
2.

Tech A uses compressed air to remove brake dust from brake components. Tech B uses a wet type brake cleaner to remove brake dust from brake components. Who is correct?

a)

Tech A

b)

Tech B

c)

Both

d)

Neither

3.

Since 1967 federal law has required that all cars be equipped with _________________.

a)

disc brakes

b)

power assist brake

c)

dual hydraulic systems

d)

all of the above

4.

To bleed the pressure off the accumulator on an ABS brake system the technician should _________________.

a)

pump the brake pedal at least 40 times with the ignition switch off

b)

start the engine

c)

turn the ignition switch on

d)

none of the above

5.

Tech A says that breathing asbestos fibers contained in friction material can cause lung disease. Tech B says that the clutch of a manual transmission vehicle could contain asbestos. Who is correct?

a)

Tech A

b)

Tech B

c)

Both

d)

Neither

6.

Tech A says that OSHA is the federal agency in charge of workers safety. Tech B says you should always test the brakes on a car before starting the engine to be sure they work. Who is correct?

a)

Tech A

b)

Tech B

c)

Both

d)

Neither

7.

Which is not a component of the red brake warning light system?

a)

Brake fluid level indicator

b)

Pressure differential switch

c)

Stop light switch

d)

Parking brake switch

8.
What are the Different Types of Wear Indicators?
a)
Sensor Type
b)
Scratcher Type
c)
both Sensor and Scratcher
d)
None of the above
9.
Disc Brakes with Holes or Slots help dissipate heat and remove water more quickly.
a)
True
b)
False
10.

Brake Calipers with Integrated Parking Brake systems retract the pistons by......

a)

Using a C-Clamp

b)

Using a special tool in the outer slots of the piston

c)

Screwdriver

d)

Pry bar

11.
A Disc brake shield helps control what?
a)
Debris
b)
Brake Dust
c)
Water
d)
All of the above
12.
Floating calipers have pistons on both sides of the caliper
a)
True
b)
False
13.
Fixed Calipers are bolted in place and cannot move or slide.
a)
True
b)
False
14.
Rotors that are too thin:
a)
Cannot handle much heat
b)
Will experience brake fade
c)
May cause caliper piston to extend too far
d)
All of the above
15.

Technician A says that DOT 5 brake fluid may be substituted for DOT 3. Technician B says that brake fluid that has been stored in an open container may be used to top off the master cylinder. Who is right?

a)

A only

b)

B only

c)

Both A and B

d)

Neither A or B

16.

What is the reading on the 0-1.0" micrometer shown?

a)

.550

b)

.505

c)

.525

d)

.530

17.

When fabricating brake lines with double-lap or ISO type flares, which of these should be used?

a)

Carbon DOM tubing

b)

Double rolled steel tubing

c)

High pressure nylon tubing

d)

Zinc plated tubing

18.

One of the vehicle's brake calipers remains applied after the brake pedal is released. The caliper releases when the technician loosens the bleeder screw on the caliper. All other calipers operate normally. Which of these could be the cause?

a)

A binding caliper piston

b)

A collapsed brake hose

c)

A failed master cylinder cup seal

d)

A leaking brake fluid reservoir

19.

While performing an inspection on a sliding caliper disk brake, the technician finds that the outer pad is worn more than the inner pad. This could be caused by:

a)

Excessive rotor lateral runout

b)

High speed driving

c)

Seized caliper slides

d)

A leaking flexible brake hose

20.

The tool shown in the illustration is being used to measure brake:

a)

Drum runout

b)

shoe thickness

c)

shoe pre-adjustment

d)

drum parallelism

21.

When a vehicle manufacturer finds a wide-spread repair issue caused by a common occurrence, they may issue:

a)

An SDS

b)

A TPS

c)

A MAP

d)

A TSB

22.

The purpose of the brake burnish (break-in) procedure is to:

a)

Condition the friction and rotor surfaces

b)

Eliminate any possibility of accumulating brake dust

c)

Eliminate rotor lateral runout

d)

Ensure the brake pads and clips were installed correctly

23.

The brake pedal slowly goes to the floor while sitting at a stoplight. The technician finds that the brake fluid level in the master cylinder is full and there are no visible signs of a leak. This could be caused by:

a)

Ruptured vacuum booster diaphragm

b)

Leaking wheel cylinder

c)

Damaged caliper square O-ring.

d)

An internally failed master cylinder

24.

Technician A says that brake fluid contamination can be a result of a loose or ineffective master cylinder cap/seal. Technician B says that brake fluid can be tested for moisture using test strips. Who is right?

a)

A only

b)

B only

c)

Both A and B

d)

Neither A or B

25.

On a vehicle equipped with a vacuum-type brake booster, a hissing noise is heard from under the dash when the brake pedal is applied. This could be caused by a:

a)

Plugged vacuum booster check valve

b)

Leaking vacuum booster supply hose

c)

Plugged vacuum booster atmospheric valve

d)

Leaking vacuum booster diaphragm

26.

A vehicle pulls to the right during normal braking.

Technician A says that a failed power brake booster could be the cause. Technician B says that brake pads contaminated with brake fluid could be the cause. Who is right?

a)

A only

b)

B only

c)

Both A and B

d)

Neither A or B

27.

On a vehicle with a diagonally split hydraulic brake system, the vehicle pulls to the left when the brakes are applied. Which of these could be the cause?

a)

A ruptured left front flexible brake hose

b)

A restricted right front flexible brake hose

c)

A stuck-closed metering valve

d)

A broken right rear parking brake cable

28.

A vehicle's rear brake drum measures 10.109" (256.76mm). The drum diameter specifications are shown in the table. Technician A says that the brake drum can be refinished and reinstalled on the vehicle. Technician B says that the refinished cut cannot exceed 0.019".

a)

A only

b)

B only

c)

Both A and B

d)

Neither A or B

29.

Which of these properly identifies the type of flares in the illustration shown?

a)

X = double flare, Y = metric bubble flare (ISO)

b)

X = single flare, Y = double flare

c)

X = metric bubble flare (ISO), Y = double flare

d)

X = single flare, Y = metric double flare

30.

The following question contains the word EXCEPT. Read the question carefully and look for the choice that could NOT cause the described situation. On a vehicle with a vacuum-type power brake booster, the brake pedal is still firm, but the stopping distance is increased. Any of these could be the cause EXCEPT.

a)

A ruptured vacuum booster diaphragm

b)

A leaking master cylinder reservoir

c)

A leaking vacuum booster supply hose

d)

Seized wheel cylinder

31.

A vehicle equipped with a vacuum type power brake booster has a hissing sound from under the dash when the brake pedal is applied or released with the engine running. Technician A says that the brake booster needs to be replaced. Technician B says that the master cylinder pushrod needs to be adjusted. Who is right?

a)

A only

b)

B only

c)

Both A and B

d)

Neither A or B

32.

Where would one most likely find the master cylinder on a vehicle?

a)

in front of the brake pedal under the hood

b)

beside the brake pedal in the passenger compartment

c)

under the vehicle beneath the driver's seat

d)

under the hood near the radiator

33.
What is this part?
a)
Wheel stud
b)
Wheelcylinder
c)
Wheel bearing
d)
Starter
34.
What is this part?
a)
Wheel studs
b)
Bolts
c)
Brakets
d)
Sockets
35.
What is this part?
a)
Drum Bracket
b)
Caliper Bracket
c)
Rotor Bracket
d)
Tire Bracket
36.
What is this part?
a)
bolts
b)
Screws
c)
Lug nuts
d)
Sockets
37.
What is this part?
a)
Pads
b)
Shoes
c)
Drums
d)
Rotors
38.
What is this part?
a)
Rotor
b)
Pads
c)
Drum
d)
Shoes
39.
What is this part?
a)
Master cylinder
b)
Brake booster
c)
Brake pump
d)
Brake starter
40.
What is this part?
a)
Master cylinder
b)
Brake shoe
c)
Brake rotor
d)
Brake pump
41.
What is this part?
a)
Brake hose
b)
Brake line
c)
Brake part
d)
Brake part
42.
What is this part?
a)
Brake hose
b)
Brake pipe
c)
Brake line
d)
Line pipe
43.
What is this part?
a)
Brake Part
b)
Brake shoe
c)
Brake caliper 
d)
Brake pad
44.

What is this part?

a)

Brake shoes

b)

Brake pads

c)

Brake rotor

d)

Brake stop

45.
What is this part?
a)
Drums
b)
Brake cup
c)
Brake
d)
Rotor
46.

WHAT TYPE OF BRAKE SYSTEM IS FOUND ON THE FRONT OF ALL MODERN CARS-1980 & UP ?

a)

DRUM

b)

ELECTRIC

c)

DISK

d)

ROTARY

47.

WHAT TYPE OF BRAKES MIGHT BE FOUND ON THE REAR & ON OLDER CARS?

a)

DRUM

b)

ELECTRIC

c)

ROTARY

d)

DISK

48.

HYDRAULICS IS.......?

a)

AIR POWER

b)

FLUID POWER

c)

ELECTRIC POWER

d)

USE OF COMPUTERS

49.

FRONT BRAKES DO APPROXIMATELY _____PERCENT OF THE BRAKING?

a)

90

b)

75

c)

45

d)

15

50.

One advantage of disk brakes?

a)

COOLING

b)

SIZE

c)

COST

51.

LIQUIDS ARE........

a)

COMPRESSIBLE

b)

NON-COMPRESSIBLE

52.

What component adjusts the pressure from front to rear on the brake system?

a)

PRESSURE DIFFERENTIAL SWITCH

b)

PROPORTIONING VALVE

c)

MASTER CYLINDER

d)

CALIPER

53.

The terms floating, sliding, and fixed refer to ______________.

a)

drum type brakes

b)

master cylinder types

c)

disc brake calipers

d)

all of the above

54.

Synthetic, semi metallic, metallic, and asbestos are all types of _________________.

a)

brake drums

b)

brake rotors

c)

friction materials

d)

all of the above

55.

Bonded friction material is attached to the brake shoes by ________________.

a)

rivets

b)

bolts and nuts

c)

adhesives

d)

all of the above

56.

Solid vented and composite are all types of __________________.

a)

brake pads

b)

brake shoes

c)

brake rotors

d)

none of the above

57.

As the brake lining wears the amount of brake fluid in the caliper bore ____________________.

a)

decreases

b)

increases

c)

remains the same

d)

none of the above

58.

Most of the heat generated in the disc brake system is absorbed and dissipated by the __________________.

a)

rotor

b)

wheel cylinder

c)

caliper

d)

brake fluid

59.

________ rotors are used on large cars and light trucks

a)

Solid

b)

Duo-hub

c)

Small

d)

Vented

60.

A non parking brake type disc brake caliper provides ________________.

a)

dual servo action

b)

self adjustment

c)

greater braking ability than a drum brake

d)

none of the above

61.

This type of caliper will only have pistons on the inboard side

a)

Fixed

b)

Floating

c)

Turbo

d)

Vernier

62.

Brake fluid is Hygroscopic, which means it attracts what?

a)

Oil

b)

Copper

c)

Horse Pressures

d)

Moisture

63.

Brake fluid can cause damage when it comes in contact with painted surfaces.

a)

True

b)

False

64.

Integral disc parking brake systems contain the parking brake mechanism within the __________________.

a)

drum brake

b)

front brakes

c)

rear brake calipers

d)

rear axle housing

65.

What part is this?

a)

Caliper mounting bolt

b)

Caliper slide pin

c)

Bleeder screw

d)

Banjo bolt

66.

What part is this?

a)

adjuster screw

b)

caliper mounting bolt

c)

caliper slide pin bolt

d)

Turbo

67.
Name this car part?
a)
Brake Rotor
b)
Brake Drum
c)
Brake Master Cylinder
d)
Brake Wheel Cylinder
68.
Which of the following is not part of the disc brake system
a)
Brake rotor
b)
Brake caliper
c)
Brake Shoe
d)
Brake pad
69.

What does the acronym ABS stand for?

a)

All Brakes Stopping

b)

Automatic Braking System

c)

Anti-lock Braking System

d)

Advanced Braking System

70.
A vehicle with power assist brakes has a hard brake pedal with little stopping power. Which of these is the MOST likely cause of this condition?
a)
The brake booster.
b)
The master cylinder.
c)
Air in the system.
d)
Contaminated brake fluid.
71.
A vehicle pulls to the left only while braking. Technician A says this could be a restricted left front brake line. Technician B says this could be a frozen right front caliper. Who is correct?
a)
Technician A
b)
Technician B
c)
Both A and B
d)
Neither A or B
72.
Drum brakes are being discussed, Technician A says the shoe anchor is located at the bottom on a duo-servo design. Technician B says in a leading trailing design, the anchor is at the top of the backing plate. Who is correct?
a)
Technician A 
b)
Technician B 
c)
Both Technician A and B
d)
Neither Technician A or B
73.
Brake drum springs are being discussed. Technician A says the main springs on the brake shoes are meant to keep the shoes in slight contact with the drum. Technician B says the main springs purpose is to retract the shoes when the brake pedal is released. Who is correct?
a)
Technician A
b)
Technician B
c)
Both Technician A and B
d)
Neither Technician A or B
74.
A vehicles red brake warning light stays on whenever the ignition is on and the engine is running. Any of the following could be the cause EXCEPT.
a)
A. Parking brake is engaged
b)
B. Brake fluid is low in the resovoir
c)
C. Parking brake switch is out of adjustment
d)
D. ABS has a faulty wheel speed speed sensor
75.
What are common parts used in wheel cylinder assemblies?
a)
A. Square cut seal, piston, dust boot
b)
B. Primary and secondary piston, bleeder
c)
C. Cup seal, piston, dust boot
d)
D. Return spring, double lip seal, bleeder screw
76.

All of the following are types of brake fluid except:

a)

DOT 2.

b)

DOT 3.

c)

DOT 4.

d)

DOT 5.

77.

Which type of fluid do most clutch master cylinders use?

a)

brake fluid

b)

hydraulic fluid

c)

transmission fluid

d)

washer fluid

78.

When one is diagnosing a vehicle with vibrating brake pads, which parts are most likely missing?

a)

anti-rattle clips

b)

anti-fatigue clips

c)

anti-wear clips

d)

anti-float clips

79.

It is the technician's responsibility to make sure the brake fluid used meets or exceeds manufacturer's requirements.

a)

True

b)

False

80.

What is the most common brake fluid used in most cars?

a)

DOT 3

b)

DOT 4

c)

DOT 5

d)

DOT 5.1

81.
What is the most critical aspect of brake fluid?
a)
chemical make up
b)
DOT
c)
boiling point
d)
freezing point
82.

As brake fluid ages it absorbs moisture which ________________________.

a)

raises the boiling point

b)

lowers the boiling point

c)

increases corrosion

d)

both lowers boiling point & increases corrosion

83.

Glycol based brake fluids are very ______________.

a)

hydroscopic

b)

hydrophobic

84.

Brake fluid must maintain the correct viscosity (so it is free flowing all temps).

a)

True

b)

False

85.

Brake fluid must be able to maintain a low boiling point.

a)

True

b)

False

86.

What happens if brake fluid was to boil?

a)

It turns to a solid and brakes are lost

b)

It remains a liquid and brake are lost

c)

It turns to a gas and brakes are lost

d)

Brake fluid cannot boil

87.

Brake fluid must be able to maintain a low freezing temp.

a)

True

b)

False

88.

A vehicle requiring DOT 3 can be combined with DOT 4; as long as it exceeds the requirements of DOT 3.

a)

True

b)

False

89.

A vehicle requiring DOT 4 can be combined with DOT 3; as long as it exceeds the requirements of DOT 3.

a)

True

b)

False

90.
Which of the following is a synthetic formula?
a)
DOT 3
b)
DOT 4
c)
DOT 5
d)
DOT 5.1
91.

Contaminated brake fluid can cause internal corrosion.

a)

True

b)

False

92.

Opening the bleeder screws and letting brake fluid drip out is the ____________ method of brake flushing?

a)

gravity

b)

vacuum

c)

manual

d)

pressurize

93.

The proper tubing for automotive brake systems is double wall seamless steel tubing.

a)

True

b)

False

94.

Brake lines and fittings can withstand __________________.

a)

6000psi

b)

7500psi

c)

8000psi

d)

9000psi

95.

The most commonly used type of power assist units are vacuum operated.

a)

True

b)

False

96.

Vacuum power brakes allow a car to stop faster in less distance.

a)

True

b)

False

97.

Most vacuum powered brake boosters get their vacuum supply from the engine intake manifold.

a)

True

b)

False

98.

The vacuum check valve will allow enough vacuum for up to ______ brake applications after the engine has stopped.

a)

1

b)

3

c)

4

d)

6

99.

With the engine off, press and release the brake pedal 10 times. Then while holding firm pressure on the brake pedal start the engine. The brake pedal should _________________.

a)

Hold steady

b)

Not drop

c)

Drop

d)

Cycle itself up and down

100.

A vehicle comes to the shop for a 30K service. The technician notices the brake fluid is considerably low with no leaks found. What is the most likely cause?

a)

Evaporation

b)

Corrosion

c)

Thermal dispersion

d)

Brake lining wear