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FCAW

Total questions: 15

Worksheet time: 5mins

Name
Class
Date
1.

What does FCAW mean?

a)

Fast Current Arc Welding

b)

Flame Core Arc Welding

c)

Flux Core Arc Welding

d)

Flexible Core Arc Welding

2.

What is the correct polarity to run self shielding FCAW-S wire?

a)

DCEN

b)

DCEP

c)

ACEN

d)

ACEP

3.

What is the correct gas mix when running FCAW?

a)

100% Argon

b)

90% Argon 7.5% Helium 2.5% Co2

c)

80% Argon 20% Co2

d)

75% Argon 25% Co2

4.

Where can you get a baseline for machine settings?

a)

The manufacturer of the wire

b)

The manufacturer of the machine

c)

It's listed on the side of the machine

d)

Setting parameters are automatic when you switch modes

5.

What is the correct polarity to run gas shielded or dual shielded FCAW wire?

a)

DCEP

b)

DCEN

c)

ACEN

d)

ACEP

6.

If you have trouble seeing where to weld, what could you use to guide you?

a)

Spot weld marks

b)

Sharpie marks

c)

Scratch Awl marks

d)

Soapstone marks

7.

With FCAW, how should the wire angle travel?

a)

With a push angle

b)

With a drag angle

c)

None of these

d)

Either of these

8.

What should your wire angle be when welding with FCAW?

a)

5-10 degrees

b)

10-15 degrees

c)

15-20 degrees

d)

20-25 degrees

9.

What should your electrical stickout be with FCAW wire?

a)

1/8" to 1/4"

b)

1/4" to 1/2"

c)

3/8" to 5/8"

d)

1/2" to 3/4"

10.

What is considered the "Toe" of the weld?

a)

The top of the weld bead

b)

The bottom of the weld bead

c)

The edge of the bead

d)

The center of the weld bead

11.

What position can FCAW be used in?

a)

Horizontal

b)

Uphill

c)

Overhead

d)

Any position

12.

Should you use shielding gas with self shielding wire? (FCAW-S wire)

a)

Yes

b)

No

13.

Should you use Shielding gas with dual shielding wire? (FCAW-G wire)

a)

Yes

b)

No

14.

What affect does LOW voltage have on FCAW weld?

a)

More spatter evident

b)

Porosity in the weld

c)

Wider weld bead

d)

Creates an undercut

15.

What affect does HIGH voltage have on the weld bead?

a)

More spatter evident

b)

Creates an undercut

c)

Flatter and wider weld bead

d)

Porosity int he weld