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casting process

Total questions: 25

Worksheet time: 28mins

Name
Class
Date
1.

The low permeability in sand can cause which of the following defects in casting

a)

Rough surface

b)

Blow holes

c)

Hot Tears

d)

Drop

2.

The distortion in casting cannot be prevented by

a)

modification of casting design

b)

modification of casting design

c)

providing sufficient machining allowance to cover the distortion effect

d)

providing proper shrinkage allowance

3.

Which of the following is true about riser?

a)

It permits the molten metal to rise above the highest point in the casting.

b)

Filling up of mould cavity can be visually checked from it.

c)

The casting solidifies directionally towards the riser

4.

Which of the following is not a casting defect?

a)

Swell

b)

Hot Tears

c)

Shrinkage

d)

Hot Cracks

5.

Which of the following is true for sand castings?

a)

They cannot be used for pressure tight vessels

b)

They are stronger than wrought products

c)

They have lower density and poor strength

d)

They have poor ductility

6.

According to their use, which of the following is not a type of moulding sand?

a)

Green Sand

b)

Dry Sand

c)

Loam Sand

d)

Wet Sand

7.

The function of cores in casting is to

a)

form extended parts

b)

form internal cavities

c)

used for directional solidification

d)

none of the above

8.

In permanent mould casting, the molten metal is poured

a)

under external pressure

b)

under gravity

c)

partially under gravity and partially under external

pressure

d)

none of the above

9.

Which of the following is not true for permanent mould casting?

a)

They are superior in hardness

b)

can be used for pressure tight vessel (upto 15 Kgf/cm2)

c)

can be used for large size castings

d)

not suitable for alloys of high temperature

10.

In hot chamber die casting machine

a)

melting unit is an integral part of machine

b)

It is used for high melting (above 500°C) alloys

c)

No pressure is used for forcing the metal inside the

die

d)

None of the above

11.

Petrol engine cylinder are made by

a)

Shell moulding

b)

Plaster mould casting

c)

Investment casting

d)

Centrifugal casting

12.

What kind of manufacturing system you will use if you have to manufacture a Ferrari?

a)

Custom

b)

Continuous

c)

Intermittent

13.

Mechanical working processes are performed on metals

a)

to achieve optimum mechanical properties in the metal

b)

to improve the mechanical strength of the metal

c)

to make metal dense

d)

All of the above

14.

Castings are usually

a)

costlier than forgings

b)

cheaper than forgings

c)

at the same rate as forging for similar metal

d)

None of the above

15.

Which of the following statement is true?

a)

Casting is the replica of the object to be cast

b)

Pattern is the replica of the casting object

c)

Casting and the pattern are same things

d)

Molten material is casted into the casting cavity

16.

Pattern cannot be constructed out of which of the following materials?

a)

Wood

b)

Wax

c)

Oil

d)

Metal

17.

Which of the following factor is not to be considered while selecting a refractory?

a)

Conductivity

b)

Expansion

c)

Size of the particle

d)

Permeability

18.

Brazing is a type of metal joining process.

a)

a) true

b)

b) false

19.

Casting includes grinding process.

a)

a) true

b)

b) false

20.

Which of the following is not the type of joining process?

a)

a) adhesive bonding

b)

b) brazing

c)

c) soldering

d)

d) none of the mentioned

21.

Which of the following is the type of permanent joining process?

a)

a) welding

b)

b) soldering

c)

c) both welding and soldering

d)

d) none of the mentioned

22.

Which of the following is not a component of the gating system?

a)

a) Pouring cups

b)

b) Sprue

c)

c) Pattern

d)

d) Runners

23.

1.Which of the following is not used in the green sand?

a)

a) Clay

b)

b) Water

c)

c) Oil

d)

d) Chemicals

24.

2. Green sand molding cannot be used for _________ moulds.

a)

a) Simple

b)

b) Small

c)

c) Medium

d)

d) Complex

25.

4._____________ is used as a pattern material for the easy handling of the equipment.

a)

a) Wood

b)

b) Charcoal

c)

c) Steel

d)

d) Lead