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12/21/2023 W2 crazy welding

Total questions: 65

Worksheet time: 1hrs 8mins

Name
Class
Date
1.

Match the following B31 code to the specific scope it covers.

a)

B31.9

1.

Building Services Piping Code

b)

B31.3

2.

Process Piping Code

c)

B31.1

3.

Power Piping Code

2.

TRUE or FALSE


Post Weld Heat Treat is required on the WPS.

a)

True

b)

False

3.

A welded coupon for a welder qualification test should be tested by what method?

a)

Radiography (X-Ray)

b)

Side Bend Tests

c)

Magnetic Particle Testing

d)

Dye Penetrant Testing

4.

TRUE or FALSE


Preheat is required per the WPS.

a)

True

b)

False

5.

The WPS is used to do what?

a)

Provide strict requirements for testing coupons after they're welded.

b)

It outlines the welding process(es), filler metal, base metal, and amperage used, as well as other essential, and non-essential variables needed to produce a weld.

c)

It provides a record of the actual paramaters used by the welder to produce a weld.

d)

The record showing competence of a welder in producing a weld.

6.

The ​ (a)   is the companion document to the WPS?

Choose from the below words
PQR
Weld Qual
Project Specs
WPQ
7.

TRUE or FALSE


To qualify a welder you must cut straps from the welded coupon and conduct tensile tests and side bend tests.

a)

True

b)

False

8.

​ (a)   is a document that provides the guidelines for welders, while the ​ (b)   is the record proving the welder is competent. However, the ​​ (c)   is not an official document until at least one ​ (d)   has been completed and is attached.

Choose from the below words
Welding Procedure Specification
Welder Performance Qualification
WPS
Procedure Qualification Record
9.

TRUE or FALSE


You can have multiple PQRs that support one WPS.

a)

True

b)

False

10.

The B31 codes cover ​ (a)   ​, installation, ​ (b)   , testing, and ​ (c)   requirements specific to each type of ​ (d)   system, ensuring the safe and reliable operation of the ​ (e)   .

Choose from the below words
design
inspection
maintenance
piping
piping infrastructure
polarity
examination
sustainability
integrity
quality
11.

What is the responsibility of the owner as it pertains to the inspection, examination, and testing of the piping system and infrastructure.

a)

To consider requirements imposed by the authority having jurisdiction regarding the piping installation and to designate a representative to carry out selected responsibilities required by the Code.

b)

To verify that all required examination and testing have been completed and to inspect the piping, or have it inspected, to satisfy himself that it conforms to all applicable requirements of this code and the engineering design.

c)

To examine the piping installation, including components and workmanship prior to initial operation.

12.

Scenario #1

When the weld inspector showed up on the job for inspection, they asked the welder to see the (a)   .

13.

Select All That Apply

What points of direction are provided to welders in the WPS?

a)

Joint Preparation

b)

Supporting PQR's

c)

Types, Sizes, & Amounts of Filler Metal

d)

Polarity, Amperage, & Travel Speed

e)

All of the above

14.

TRUE or FALSE


The method of testing of the welded coupon for a PQR can be radiography (x-ray).

a)

True

b)

False

15.

What type of welding requires the use of an electrode in the form of wire spools? (a)  

Choose from the below words
Stick
MIG
TIG
OxyAcetylene
16.

What type of welding does not require electrical power? (a)  

Choose from the below words
MIG
OxyAcetylene
TIG
Stick
17.

What type of welding does not use a gas for the process? (a)  

Choose from the below words
OxyAcetylene
MIG
TIG
Stick
18.

What device is used to pass electrical current to the electrode when welding? (a)  

Choose from the below words
Contact tip
Holder
Ground
Clamp
19.

Which of these should not be worn while welding? (a)  

Choose from the below words
helmet
mask
gloves
shorts
20.

Time when current is applied to the workpiece. (a)  

Choose from the below words
Weld time
Squeeze time
Hold time
Off period
21.

Spot welding are most commonly used in (a)  

Choose from the below words
Ships
Automobiles
Airplanes
Rafts
22.

The body structure of the car is welded by (a)   .

Choose from the below words
Gas welding
Spot welding
Induction welding
Arc welding
23.

For proper eye protection when arc welding, the minimum shade number should be

24.

The welding area should be kept free of (a)   .

Choose from the below words
grease, fuels and solvents
ultraviolet rays
infrared rays
electrodes
25.
Arc welding produces harmful _____________.  
a)
Noise
b)
Light rays
c)
heat
d)
gas
26.
When arc welding do NOT use cables that are _________.
a)
welded
b)
soldered
c)
cracked, cut or frayed
d)
spliced
27.
Careful handling of compressed gas cylinders includes _________.
a)
keeping caps in place
b)
fastening in an upright position
c)
labeling when empty
d)
all of these
28.
When welding the operator should NEVER lay or stand _____________.
a)
on concrete floors
b)
on damp ground
c)
on metal
d)
on wood stuctures
29.
GMAW stands for 
a)
Gas Metal Arc Welding
b)
Gas Metal Argon Welding
c)
Gas Metal Acetylene Welding
d)
Gas Meeting Arc Welding 
30.
What is this?
a)
Nozzle
b)
Wire
c)
Contact Tip
d)
Liner
31.
What is this?
a)
Nozzle
b)
Liner
c)
Contact Tip
d)
Wire
32.
What is this
a)
Contact Tip
b)
Nozzle
c)
Wire
d)
Liner
33.
All of our MIG welders use what welding gas?
a)
75% Carbon Dioxide / 25% Argon
b)
100% Carbon Dioxide
c)
100% Argon
d)
75% Argon / 25% Carbon Dioxide
34.
What is the recommended stick out for solid wire?
a)
~ 3/8'
b)
~ 3/8"
c)
~ 7/8"
d)
~ 5/8'
35.
What does the MIG nozzle do?
a)
Funnels the gas away from the weld
b)
Funnels the gas over the weld
c)
Stabilizes the wire
d)
Helps feed the wire
36.
To indicate that a pair of safety glasses meet safety standards they are printed with what on the frame.
a)
NASI Z86
b)
ANSI Z91
c)
ANSI Z87
d)
ASIN Z90
37.

The manufactures marker logo (monogram/trademark) should appear on the

a)

Frame

b)

Lens

38.

Gas Welding Goggles provide

a)

Protection from flying particles vents to prevent fogging

b)

Protect Face when grinding or pouring chemicals and must be worn with goggles or safety glasses

c)

Protect against intense light, flying sparks, and molten metal

d)

Protect against Harmful Infrared and Ultraviolet Rays

39.
Persons whose vision requires the use of prescription (Rx) lenses can safely work in the shop using what type of eye wear.
a)
Protective devices fitted with prescription (Rx) lenses
b)
Lenses or protective devices designed to be worn over regular prescription (Rx) eyewear
c)
Both options are correct
d)
Neither options are correct
40.
Contact Lenses provide NO protection
a)
true
b)
false
41.

Plastic Face Shields provide.

a)

Protection from flying particles vents to prevent fogging

b)

Protect Face when grinding or pouring chemicals and must be worn with goggles or safety glasses

c)

Protect against intense light, flying sparks, and molten metal

d)

Protect against Harmful Infrared and Ultraviolet Rays

42.

Arc Welding Helmet Provides

a)

Protection from flying particles vents to prevent fogging

b)

Protect Face when grinding or pouring chemicals and must be worn with goggles or safety glasses

c)

Protect against intense light, flying sparks, and molten metal

d)

Protect against Harmful Infrared and Ultraviolet Rays

43.
It is best to wear your safety glasses when in the shop
a)
At all times
b)
When you are asked to put them on
c)
When you feel like it
d)
When another student tells you that you should be wearing them
44.

Safety glasses are to be worn underneath which of the following protective devices

a)

Arc Welding Helmet

b)

Gas Welding Goggles

c)

Plastic Face Shield

d)

All options

e)

None of the options

45.

There should always be easy access, well-marked eyewash stations near places where chemicals are handled or eye hazards are present

a)

true

b)

false

46.

Which of the following is the flammable gas used in the oxyacetylene welding process?

a)

Oxygen

b)

Cetylene

c)

Acetylene

d)

Oxyacetylene

47.

Which of the following flames contains too much acetylene?

a)

Neutral Flame

b)

Carburizing Flame

c)

Oxidizing Flame

d)

Flashback Flame

48.

Which of the following flames contains too much oxygen?

a)

Oxidizing Flame

b)

Carburizing Flame

c)

Neutral Flame

d)

Oxyacetylene Flame

49.

This flame has a ratio of oxygen and acetylene at almost 1 to one.

a)

Neutral Flame

b)

Oxidizing Flame

c)

Carburizing Flame

d)

Nonferrous Flame

50.

Oxygen is flammable.

a)

True

b)

False

51.

Acetylene is flammable.

a)

True

b)

False

52.

Oxygen is an accelerant.

a)

True

b)

False

53.

Acetylene can be identified by a distinctive odor.

a)

True

b)

False

54.

Oxygen can be identified by a distinctive odor.

a)

True

b)

False

55.

Oxygen cylinders have this type of connection.

a)

Male

b)

Female

56.

Oxygen cylinders have these types of threads.

a)

Clockwise

b)

Counter Clockwise

57.

Acetylene cylinders have this type of connection.

a)

Male

b)

Female

58.

Acetylene cylinders have this type of threads.

a)

Clockwise

b)

Counter Clockwise

59.

An oxygen cylinder should never be opened all the way.

a)

True

b)

False

60.

Acetylene becomes explosively unstable at a pressure above this PSI.

a)

5

b)

7

c)

15

d)

20

61.

According to the textbook, acetylene cylinders should never be opened more than how much of a turn.

a)

1/4

b)

3/4

c)

2

d)

open all of the way

62.

Which of the following flames will you most likely be welding or cutting metal with?

a)

Neutral

b)

Oxidizing

c)

Carburizing

d)

Flame Check

63.

What color are the hoses for acetylene in the EC agriculture shop?

a)

Red

b)

Green

c)

Black

64.

What color are the hoses for oxygen in the EC agriculture shop?

a)

Red

b)

Green

c)

Black

65.

Typical pressure regulators for oxygen and acetylene have this many gauges.

a)

1

b)

2

c)

3

d)

4