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Casting_1_2025

Total questions: 40

Worksheet time: 40mins

Name
Class
Date
1.

The purpose of chaplets is

a)

just like chills to ensure directional

solidification

b)

to provide efficient venting

c)

to support the cores

d)

to join lower and upper parts of the moulding

box

2.

The main advantage of shell moulding is that:

a)

a metallic pattern is used

b)

the moulds are stronger

c)

thin sections can be easily obtained

d)

high production rate is possible

3.

Cupola is best suited for melting

a)

Non-ferrous metals

b)

Aluminium alloys

c)

Alloys of Copper

d)

Ferrous metals

4.

Permeability of a foundry sand is :

a)

Porosity to permit the escape of gases/air

b)

Fineness of sand

c)

Distribution of binder in sand

d)

Capacity to hold moisture

5.

Permeability is poor for-

a)

Fine grains

b)

Medium grains

c)

Coarse grains

d)

Rounded grains

6.

Shrinkage allowance is made by:

a)

Adding to external and internal dimensions

b)

Subtracting from external and internal

dimensions

c)

Subtracting from external dimensions and

adding to internal dimensions

d)

Adding to external dimensions and

subtracting from internal dimensions

7.

Hot tears are the result of which of the following?

a)

Lower permeability

b)

Lower green strength

c)

More fins

d)

Restraint of contraction

8.

The vertical passage for bringing molten metal

to mould cavity is called:

a)

Riser

b)

Sprue

c)

Runner

d)

Gate

9.

The shape and size of sand grains affects the

following property :

a)

Adhesiveness

b)

Porosity

c)

Refractoriness

d)

Strength

10.

Cope in foundry practice refers to:

a)

Bottom half of moulding box

b)

Top half of moulding box

c)

Middle portion of the moulding box

d)

Coating on the mould face

11.

The process of making hollow castings of

desired thickness by permanent mould without

the use of cores is known as-

a)

Die casting

b)

Slush casting

c)

Pressed casting

d)

Centrifugal casting

12.

Which of the following is not a casting process?

a)

lost form process

b)

extrusion

c)

semi-centrifuge method

d)

Investment process

13.

The hot chamber die casting method is used to

cast

a)

Brass

b)

Both brass and Aluminium

c)

Aluminium

d)

alloys of lead, tin and zinc

14.

Ornaments are cast by

a)

continuous casting

b)

slush casting

c)

die casting

d)

centrifugal casting

15.

Which of the following is not a casting defect?

a)

hot tear

b)

blow hole

c)

scab

d)

decarburization

16.

Casting process is preferred for parts having

a)

a few details

b)

many details

c)

no details

d)

non-symmetrical shape

17.

Misrun is a casting defect which occurs due to:

a)

Very high pouring temperature

b)

insufficient fluidity of molten metal

c)

Low permeability of mold sand

d)

Improper pattern alignment

18.

The main purpose of a gating system in casting is:

a)

To increase the hardness of the casting

b)

To provide smooth and controlled flow of molten metal into the mold

c)

To improve machinability of the casting

d)

To refine the grain structure

19.

Which of the following is NOT a part of the gating system?

a)

Sprue

b)

Runner

c)

Riser

d)

Ingate

20.

Which element in a gating system helps in minimizing turbulence?

a)

Sprue well

b)

Riser

c)

Vent

d)

Core

21.

Which of the following is a defect caused due to trapped gases in the molten metal?

a)

Shrinkage cavity

b)

Blow holes

c)

Hot tear

d)

Cold shut

22.

Cold shut defect in casting is caused by:

a)

Insufficient fluidity of molten metal

b)

Excess moisture in the sand

c)

High pouring temperature

d)

Improper venting of mold

23.

Shrinkage cavity in casting is mainly due to:

a)

Improper ramming of sand

b)

Insufficient supply of molten metal during solidification

c)

Moisture present in the mold

d)

Excess pouring temperature

24.

Which casting defect appears as an irregular lump of metal on the surface due to mold wall erosion?

a)

Swell

b)

Scab

c)

Cold shut

d)

Hot tear

25.

Which casting process uses a pattern made of wax or plastic that is melted or burned away to form the mold cavity?

a)

Sand casting

b)

Shell molding

c)

Investment casting

d)

Die casting

26.

In which casting process is the mold made of silica sand mixed with thermosetting resin, and cured by heating?

a)

Sand casting

b)

Shell molding

c)

Permanent mold casting

d)

Centrifugal casting

27.

In die casting, molten metal is:

a)

Poured under gravity into the mold

b)

Forced into the mold under high pressure

c)

Poured into sand mold and solidified

d)

Sprayed into a rotating mold

28.

Which casting process is typically used for making art objects, jewelry, and turbine blades?

a)

Sand casting

b)

Die casting

c)

Investment casting

d)

Centrifugal casting

29.

In sand casting, the function of the core is to:

a)

Control solidification

b)

Produce hollow sections inside the casting

c)

Prevent shrinkage cavities

d)

Strengthen the mold

30.

Consider the following statements related to the gating system:

  1. 1. The sprue is tapered to avoid aspiration.

  2. 2. The choke is the smallest cross-section in the gating system.

  3. 3. The runner connects the sprue to the ingates.

  4. 4. The riser is a part of the gating system.

Which of the above statements are correct?

a)

1, 2, and 3 only

b)

1 and 4 only

c)

2, 3, and 4 only

d)

1, 2, 3, and 4

31.

Casting defects can occur due to several reasons. Consider the following:

  1. 1. Blow holes – entrapped gases

  2. 2. Misrun – insufficient fluidity of molten metal

  3. 3. Shrinkage cavity – insufficient feed metal during solidification

  4. 4. Hot tear – uneven or restricted contraction during cooling

Which of the above are correctly matched?

a)

Only one is correct

b)

Only two are correct

c)

None is correct

d)

All are correct

32.

Regarding casting processes:

  1. 1. Investment casting provides the best surface finish and accuracy.

  2. 2. Die casting is most suitable for large-scale ferrous castings.

  3. 3. Centrifugal casting is used for hollow cylindrical parts like pipes.

  4. 4. Sand casting is the most versatile and widely used method.

Which statements are correct?

a)

Only one

b)

Only two

c)

Only three

d)

All

33.

The cavity at the bottom of the sprue that reduces turbulence is called the __________.

a)

Riser

b)

Sprue well

c)

Ingate

d)

Runner

34.

The ability of a material to resist deformation under load is called __________.

a)

Toughness

b)

Strength

c)

Ductility

d)

Resilience

35.

Which of the following is the best measure of hardness is resistance to

a)

Wear

b)

elastic deformation

c)

plastic deformation

d)

corrosion

36.

The slope of the stress–strain curve in the elastic region represents __________.

a)

Yield strength

b)

stiffness

c)

elastic modulus

d)

toughness

37.

A material’s ability to absorb energy in the elastic range is measured by:

a)

Resilience

b)

Toughness

c)

Fatigue strength

d)

Malleability

38.

The property which defines resistance of a material to cyclic loading (failure under repeated stress) is:

a)

Fatigue strength

b)

creep resistance

c)

toughness

d)

hardness

39.

A missing atom in a crystal lattice is called a:

a)

Interstitial defect

b)

substitutional defect

c)

vacancy defect

d)

line defect

40.

Grain boundaries in crystal mainly influence:

a)

Magnetic properties

b)

thermal properties

c)

mechanical strength and ductility

d)

electrical resistivity only