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WorksheetsCasting_1_2025
Total questions: 40
Worksheet time: 40mins
The purpose of chaplets is
just like chills to ensure directional
solidification
to provide efficient venting
to support the cores
to join lower and upper parts of the moulding
box
The main advantage of shell moulding is that:
a metallic pattern is used
the moulds are stronger
thin sections can be easily obtained
high production rate is possible
Cupola is best suited for melting
Non-ferrous metals
Aluminium alloys
Alloys of Copper
Ferrous metals
Permeability of a foundry sand is :
Porosity to permit the escape of gases/air
Fineness of sand
Distribution of binder in sand
Capacity to hold moisture
Permeability is poor for-
Fine grains
Medium grains
Coarse grains
Rounded grains
Shrinkage allowance is made by:
Adding to external and internal dimensions
Subtracting from external and internal
dimensions
Subtracting from external dimensions and
adding to internal dimensions
Adding to external dimensions and
subtracting from internal dimensions
Hot tears are the result of which of the following?
Lower permeability
Lower green strength
More fins
Restraint of contraction
The vertical passage for bringing molten metal
to mould cavity is called:
Riser
Sprue
Runner
Gate
The shape and size of sand grains affects the
following property :
Adhesiveness
Porosity
Refractoriness
Strength
Cope in foundry practice refers to:
Bottom half of moulding box
Top half of moulding box
Middle portion of the moulding box
Coating on the mould face
The process of making hollow castings of
desired thickness by permanent mould without
the use of cores is known as-
Die casting
Slush casting
Pressed casting
Centrifugal casting
Which of the following is not a casting process?
lost form process
extrusion
semi-centrifuge method
Investment process
The hot chamber die casting method is used to
cast
Brass
Both brass and Aluminium
Aluminium
alloys of lead, tin and zinc
Ornaments are cast by
continuous casting
slush casting
die casting
centrifugal casting
Which of the following is not a casting defect?
hot tear
blow hole
scab
decarburization
Casting process is preferred for parts having
a few details
many details
no details
non-symmetrical shape
Misrun is a casting defect which occurs due to:
Very high pouring temperature
insufficient fluidity of molten metal
Low permeability of mold sand
Improper pattern alignment
The main purpose of a gating system in casting is:
To increase the hardness of the casting
To provide smooth and controlled flow of molten metal into the mold
To improve machinability of the casting
To refine the grain structure
Which of the following is NOT a part of the gating system?
Sprue
Runner
Riser
Ingate
Which element in a gating system helps in minimizing turbulence?
Sprue well
Riser
Vent
Core
Which of the following is a defect caused due to trapped gases in the molten metal?
Shrinkage cavity
Blow holes
Hot tear
Cold shut
Cold shut defect in casting is caused by:
Insufficient fluidity of molten metal
Excess moisture in the sand
High pouring temperature
Improper venting of mold
Shrinkage cavity in casting is mainly due to:
Improper ramming of sand
Insufficient supply of molten metal during solidification
Moisture present in the mold
Excess pouring temperature
Which casting defect appears as an irregular lump of metal on the surface due to mold wall erosion?
Swell
Scab
Cold shut
Hot tear
Which casting process uses a pattern made of wax or plastic that is melted or burned away to form the mold cavity?
Sand casting
Shell molding
Investment casting
Die casting
In which casting process is the mold made of silica sand mixed with thermosetting resin, and cured by heating?
Sand casting
Shell molding
Permanent mold casting
Centrifugal casting
In die casting, molten metal is:
Poured under gravity into the mold
Forced into the mold under high pressure
Poured into sand mold and solidified
Sprayed into a rotating mold
Which casting process is typically used for making art objects, jewelry, and turbine blades?
Sand casting
Die casting
Investment casting
Centrifugal casting
In sand casting, the function of the core is to:
Control solidification
Produce hollow sections inside the casting
Prevent shrinkage cavities
Strengthen the mold
Consider the following statements related to the gating system:
1. The sprue is tapered to avoid aspiration.
2. The choke is the smallest cross-section in the gating system.
3. The runner connects the sprue to the ingates.
4. The riser is a part of the gating system.
Which of the above statements are correct?
1, 2, and 3 only
1 and 4 only
2, 3, and 4 only
1, 2, 3, and 4
Casting defects can occur due to several reasons. Consider the following:
1. Blow holes – entrapped gases
2. Misrun – insufficient fluidity of molten metal
3. Shrinkage cavity – insufficient feed metal during solidification
4. Hot tear – uneven or restricted contraction during cooling
Which of the above are correctly matched?
Only one is correct
Only two are correct
None is correct
All are correct
Regarding casting processes:
1. Investment casting provides the best surface finish and accuracy.
2. Die casting is most suitable for large-scale ferrous castings.
3. Centrifugal casting is used for hollow cylindrical parts like pipes.
4. Sand casting is the most versatile and widely used method.
Which statements are correct?
Only one
Only two
Only three
All
The cavity at the bottom of the sprue that reduces turbulence is called the __________.
Riser
Sprue well
Ingate
Runner
The ability of a material to resist deformation under load is called __________.
Toughness
Strength
Ductility
Resilience
Which of the following is the best measure of hardness is resistance to
Wear
elastic deformation
plastic deformation
corrosion
The slope of the stress–strain curve in the elastic region represents __________.
Yield strength
stiffness
elastic modulus
toughness
A material’s ability to absorb energy in the elastic range is measured by:
Resilience
Toughness
Fatigue strength
Malleability
The property which defines resistance of a material to cyclic loading (failure under repeated stress) is:
Fatigue strength
creep resistance
toughness
hardness
A missing atom in a crystal lattice is called a:
Interstitial defect
substitutional defect
vacancy defect
line defect
Grain boundaries in crystal mainly influence:
Magnetic properties
thermal properties
mechanical strength and ductility
electrical resistivity only
