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Industrial Automation and Safety Quiz

Total questions: 34

Worksheet time: 17mins

Name
Class
Date
1.

When a machine stops due to a problem, what would the machine's HMI typically display?

a)

How to contact the maintenance department.

b)

An error message.

c)

Nothing; the display will be off.

d)

The HMI display will not change.

2.

The CAM system is more precise than humans at setting machine tool paths and executing operations. Is this statement TRUE or FALSE?

a)

True

b)

False

3.

What type of device does an HMI panel replace in a PLC controlled process?

a)

PLC input module

b)

Hard-wired operator panel

c)

Industrial center

d)

Time relay

4.

A(n) __________ communication system applies IoT to smart sensors and valves that communicate impending failure to the PLC.

a)

Cloud

b)

Cyber-Physical

c)

Ethernet

d)

Arpanet

5.

One of the advantages of incorporating computers into the manufacturing process is that manufacturers can quickly adjust production schedules. Is this statement TRUE or FALSE?

a)

True

b)

False

6.

Automation increases quality, but it also creates a larger risk for human error. Is this statement TRUE or FALSE?

a)

True

b)

False

7.

CNC (computer numerical control) refers specifically to a computer that controls what aspect of the machine?

a)

Memory

b)

Graphics

c)

Motion

d)

The counting process

8.

A robot can be programmed to perform tasks in what applications?

a)

Many different applications

b)

Single step applications

c)

Single task programs

d)

Many single step applications

9.

When the machine operator panel's in-cycle indicator is ON, the machine is operating in which mode?

a)

Single Step mode

b)

Manual Mode

c)

Step mode

d)

Automatic mode

10.

The purpose of automation has shifted from increasing productivity and reducing costs to __________.

a)

Decreasing computer dependence

b)

Decreasing wages

c)

Increasing individual workloads

d)

Increasing quality and flexibility

11.

The automation of many different manufacturing processes is done through the use of a small computer called a __________.

a)

PLC - programmable logic controller

b)

MAC - manufacturing automation computer

c)

PC - personal computer

d)

CNC - computer numerical control

12.

Which of the following would NOT be a typical job for a robot?

a)

Material handling

b)

Quality control

c)

Painting

d)

Welding

13.

Which software has greatly shortened the development cycle for new and improved products?

a)

Computer Aided Design (CAD)

b)

Computer Aided Manufacturing (CAM)

c)

Computer Integrated Manufacturing (CIM)

d)

Computer Numerical Control (CNC)

14.

CAD and CAM systems allow for easy customization and quick design changes. Is this statement TRUE or FALSE?

a)

True

b)

False

15.

After correcting an issue, what screen should be checked to ensure there are no more problems before restarting the machine?

a)

Configuration

b)

Setup

c)

Alarm

d)

Status

16.

Which component of IIoT allows networked devices to exchange information?

a)

Machine learning

b)

Machine-to-machine communication

c)

Data storage

d)

Big data and analysis

17.

Which of the following is an IIoT application?

a)

Controlling your house thermostat with your phone

b)

Using your phone to see what is in your refrigerator

c)

Viewing who is at your door from a remote location

d)

Monitoring in-plant processes

18.

Smart sensors connected to manufacturing networks creates what level of Industry?

a)

Industry 2.0

b)

Industry 3.0

c)

Industry 4.0

d)

Industry Infinity

19.

Which manufacturing logistics application of IIoT includes the resources to move a product or service from the supplier to the customer?

a)

Supply chain management

b)

Warehousing

c)

Logistics

d)

Customer support

20.

Which industry sector uses IIoT to remotely control energy-consuming devices?

a)

Manufacturing

b)

Aerospace

c)

Energy and power

d)

Transportation

21.

Which IIoT application monitors equipment during normal operation to prevent failures to the equipment?

a)

Automation

b)

Predictive maintenance

c)

Remote process monitoring

d)

Quality

22.

Which of the following items was introduced at the beginning of the third industrial revolution?

a)

Steam-powered machines

b)

Mass production

c)

Computers

d)

Networking

23.

What standard introduced in the early 1980s established a method to physically connect machines from different manufacturers enabling them to communicate to one another?

a)

Ethernet

b)

WWW

c)

Cloud technology

d)

OPC UA protocol

24.

Which of the following are NOT financial impacts of on-the-job injuries for your employer?

a)

Increased insurance costs

b)

Lost wages

c)

Medical expenses

d)

Replacement costs for damaged property

25.

Safety should be the number one priority at all times for __________.

a)

Machinists

b)

Safety officers

c)

Management

d)

All employees

26.

EPA regulations are designed to protect you from which of the following hazards?

a)

Airborne and waterborne contaminants

b)

Slips, trips, and falls

c)

Fires

d)

Mechanical hazards

27.

Practicing unsafe behavior does not impact anyone besides you. Is this statement TRUE or FALSE?

a)

True

b)

False

28.

The regulation that requires manufacturers to document and report information on the types of chemicals they use, store, release into the environment, or dispose of is known as EPCRA. Is this statement TRUE or FALSE?

a)

True

b)

False

29.

The Clean Water Act is enforced by which agency?

a)

OSHA

b)

NIOSH

c)

EPA

d)

State Regulatory Agencies

30.

Which agency certifies certain types of Personal Protective Equipment for workplace use?

a)

OSHA

b)

EPA

c)

NIOSH

d)

EPCRA

31.

Occupational Safety and Health Administration(OSHA) develops __________ for safety retail and service industries to construction and manufacturing.

a)

Products

b)

Lessons

c)

Standards

d)

Projects

32.

Which of the following costs of workplace accidents affects employers?

a)

Lost productivity

b)

Funeral expenses

c)

Lost wages

d)

Disabling injury

33.

A group of employees and managers who work together to maintain a safe work environment is known as which of the following?

a)

An accident and injury investigation team

b)

A HAZMAT team

c)

A safety committee

d)

A fire brigade

34.

The __________ is responsible for promoting safety throughout the workplace, ensuring policies are followed, training is taking place, and policies are up-to-date.

a)

Department manager

b)

Safety officer

c)

Corporate attorney

d)

Shop steward