WorksheetsREADINGS MD 2.2
Total questions: 96
Worksheet time: 48mins
A tolerance where the size of a part is permitted to be either larger or smaller than the given dimension
bilateral
unilateral
lateral
none of these
A tolerance where the size of a part may be larger only, or smaller only, than the given dimension.
bilateral
unilateral
lateral
none of these
________ are generally used on those dimensions involved in a fit such as a pin in a hole.
bilateral
unilateral
lateral
none of these
The ASA fits are based on the _________.
basic number system
basic hole system
basic size system
unit system
When the hole is smaller than the shaft, it will take force or pressure to put the cold parts together. The allowance is said to be negative and is termed as the
negative fits of metal
positive fits
integrable
interference of metal
Is the relatively finely spaced irregularities of the surface.
smoothness
lay
waviness
roughness
Irregularities or departures from the nominal surface of greater spacing than roughness are called
smoothness
lay
waviness
roughness
The direction of the predominant surface pattern is
smoothness
lay
waviness
roughness
The surface finish of micrometer anvils in rms
1
3
2
4
The surface finish of heavy cuts and coarse feed
200 rms
80 rms
400 rms
500 or greater rms
It has been said that 80% of the failures of machine parts have been
negligence
compression
torsion
fatigue failures
For wrought steel in its commonly met commercial forms, it is often assumed that the average endurance limit for an average Se (50% survival), the Brinell Hardness is limited to
350
450
400
500
Cazaud quotes values for steel showing Sn/Su ratios, often called endurance ratio, from ______.
0.23 to 0.65
0.63 to 0.93
0.34 to 0.87
0.34 to 0.45
Is the discontinuity or change of section, such as scratches, holes, bends, or grooves, is a
stress relieving
stress factor
stress causer
stress raiser
The degree of stress concentration is usually indicated by a
power factor
stress factor
service factor
stress concentration factor
In a part at uniform temperature and not acted upon by an external load, any internal stresses that exist are called
residual stress
superposed stress
form stress
control stress
Is a process of prestressing or over-stressing a hollow cylindrical member beyond the elastic range by hydraulic pressure.
prestige
stress relieving
autofrettage
countersinking
When two touching surfaces have a high contact pressure and when these surfaces have minute relative motion, a phenomenon called
prestressing
friction
carving
fretting
Is the process that cold works a limited amount of material, thus giving a higher strength, and it leaves a surface compressive stress.
surface finishing
smoothing
surfacing
surface rolling
When a hot part is cooled suddenly by quenching, there is momentarily a high temperature gradient that induces a stress gradient. Some metal parts under certain conditions crack as a result; this phenomenon is called
thermal-shock failure
thermal fatigue
honing
Quenching
Fatigue strength is increased by repeated loads just below the normal fatigue limit, followed by small step by step increases of the loading. The process is called
mixing
coaxing
coaxing
relieving
Is the diameter of the imaginary cylinder that bounds the crest of an external thread and the roots of an internal thread.
mean diameter
stress diameter
minor diameter
major diameter
Is the distance in inches a screw thread (a helix) advances axially in one turn.
lead
circular pitch
pitch
mean pitch
Is recommended for general use.
UNC
UNEF
UNF
NC
Is frequently used in automotive and aircraft work
UNC
UNEF
UNF
NC
Is particularly useful in aeronautical equipment
UNC
UNEF
UNF
NC
Is used on bolts for high-pressure pipe flanges, cylinder head studs etc.
UNC
UNEF
UNF
8UN
The stress or load induced by the tightening operation
initial stress
residual stress
initial tension
none of these
For non-metallic gaskets, it has been found that they should have a certain minimum amount of compression as ____ for a certain cork gasket.
62%
68%
86%
76%
Is a screw fastening with a nut on it
bolt
rivet
fastener
none of these
Is one that has no nut and turns into a threaded hole.
stud bolt
rivet
U-bolt
screw
An old name for an unfinished through bolt, comes with a square.
coupling bolt
machine bolt
stud bolt
automobile bolt
Is a type of bolt finished all over, usually having coarse threads.
coupling bolt
machine bolt
stud bolt
automobile bolt
Is a type of bolt distinguished by a short portion of the shank underneath the head being square or finned or ribbed.
coupling bolt
machine bolt
stud bolt
carriage bolt
Is a type of bolt threaded on both ends and can be used where a through bolt is impossible.
coupling bolt
machine bolt
stud bolt
carriage bolt
Is a cheap variety of bolt made in small sizes.
stud bolt
carriage bolt
stove bolt
mini bolt
A large wood screw used to fasten machinery and equipment to a wooden base.
lag screw
wood screw
log screw
none of these
The length of contact in a tapped hole should be a minimum of about ____ for cast iron.
D
1.5D
1.2D
2D
When the location of bolt is such that it would normally be shear, it is better practice to use
dummy bolts
mid-pin
crank pin
dowel pins
Is a locking device used to maintain pressure between the threads of the bolt and nut.
lock nuts
gasket
lock washers
lockout
Provides excellent locking properties for light assemblies.
speed nut
an-cor-lox-nut
lock nut
Flexloc nut
Which of the following is not the use of spring?
absorbs energy
measure weight
source of energy in locks
measure the thickness
Is the ratio of mean diameter of coil over the coil diameter.
Wahl factor
diameter ratio
spring index
lead angle
Is the overall length of the spring when it is compressed until all adjacent coils touched.
compressed length
none of these
free length
solid height
Is the length of coil spring under no load.
compressed length
none of these
free length
solid height
In general, steel springs are made of relatively high-carbon steel usually.
more than 0.5%
5%
less than 0.5%
10%
When heat-treated wire is coiled cold, it should be stress relieved for bending stresses after cooling by being heated at some ______.
400°F
700°F
600°F
500°F
Is a low cost spring material, suitable where service is not severe and dimensional precision is not needed.
hard drawn wire spring
helical spring wire
stainless steel
helical tension spring wire
Is a hard drawn also (80% reduction), but it is made of high-grade steel.
music wire
oil tempered wire
song wire
chromium-silicon wire
Is a spring wire with good quality for impact loads and moderately high temperatures.
hard drawn wire spring
helical spring wire
chromium-silicon
helical tension spring wire
Is a type of coil where the helical coil is wrapped into a circle forming an annular ring.
volute spring
motor spring
hair spring
garter spring
A type of spring where thin flat strip wound up on itself as a plane spiral, usually anchored at the inside end.
volute spring
motor spring
hair spring
garter spring
A type of spring made in the form of a dished washer.
volute spring
motor spring
hair spring
Belleville spring
A type of failure due to instability.
slenderness ratio
Buching hum
buckling
stability
Is the ratio of the length of the column and the radius of gyration of the cross-sectional area about a centroidal axis.
power factor
contact ratio
constant ratio
slenderness ratio
Formula that applies to a very slender column.
Column formula
moment formula
slender formula
Euler’s formula
If two principal stress is zero, the state of stress is
biaxial
uniaxial
mono-axial
triaxial
If one principal stress is zero, the state of stress is
biaxial
uniaxial
mono-axial
triaxial
If all the principal stresses have finite values, the system is
biaxial
uniaxial
mono-axial
triaxial
Under theories of failure, for static loading of ductile material, the design stress is
Yield stress/factor of safety
Ultimate stress/factor of safety
factor of safety/yield stress
Endurance strength/factor of safety
Under theories of failure, the value of shear stress is ______ that of tensile stress.
equal
double
half
3 times
The theory of mechanics of materials shows that the results from the octahedral shear stress theory and those from the maximum distortion-energy theory are
relevant
less than
the same
more than
Is the distance measured axially, from a point on one thread to the corresponding point on an adjacent thread.
axial pitch
lead
z-pitch
lead angle
Is the angle between a tangent to the pitch helix and a plane normal to the axis of the screw.
helix angle
tangent angle
lead angle
vertical angle
For ACME thread the pressure angle normal to the thread is
12.5°
14.5°
13.5°
34°
If the thread surfaces are smooth and well lubricated, the coefficient of friction may be as low as
0.12
0.16
0.14
0.10
For doughftul workmanship, the recommended coefficient of friction of thread is
0.120
0.102
0.125
0.234
A screw that requires a positive torque to lower the load, or to loosen the screw if it has been turned tight against a resistance.
power screw
self screw
lock screw
self-locking screw
Is a rotating member transmitting power
axle
line shaft
shaft
countershaft
Is a stationary member carrying rotating member transmitting power.
axle
line shaft
shaft
countershaft
A line shaft is also
countershaft
line shaft
main shaft
head shaft
Is the shaft intermediate between a line shaft and a driven shaft
countershafts
jackshafts
headshafts
all of these
Short shafts on machines are often called
medium shafts
core shafts
spindles
head shafts
For shafts, the shear due to bending is maximum at the neutral plane where the normal stress is
maximum
zero
minimum
constant
Criteria for the limiting torsional deflection vary from 0.08∘ per foot of length for machinery shafts to _____ per foot.
1 degree
3 degrees
2 degrees
4 degrees
For transmission shafts the allowable deflection is 1 degree in a length of _____ diameters.
10
20
15
25
An old rule of thumb for transmission shafting is that the deflection should not exceed ______ of length between supports.
0.01 in per foot
0.03 in per foot
0.02 in per foot
0.04 in per foot
In general, for machinery shafts, the permissible deflection may be closer to
0.02 in/ft
0.01 in/ft
0.002 in/ft
0.03 in/ft
Gleason states that at bevel gears, sizes 5 in to 15 in, the gears should not be lift or depress more than
0.01 in
0.004 in
0.002 in
0.003 in
The speed at which the center of mass will equal the deflecting forces on the shaft; the shaft with its attached bodies will then vibrate violently, since the centrifugal force changes its direction as the shaft turns is
mean speed
critical speed
geometric speed
unit speed
For shaft, the minimum value of numerical combined shock and fatigue factor to be applied in every case to the computed bending moment is
1.0
1.5
1.3
1.8
Most keys are
flat keys
square keys
saddle keys
A & B
It is suggested that the design factor on the yield strength be about 1.5 for the smooth load, about 2 to 2.25 for minor shock loading, and up to ____ for severe shock loads, especially when the loading reverses during operation.
3.0
4.0
3.5
4.5
Typical hub lengths fall between ________.
1.25D to 2.4D
1.25D to 5D
1.3D to 3.4D
D to 7D
A key that is square or flat and tapered, with head.
pin key
saddle keys
gib-head keys
none of these
A key may either straight or tapered. It is usually a drive fit.
pin key
saddle keys
gib-head keys
none of these
A key with one of several patented methods of keying, is driven or pressed into a hole that is small enough to close the slit, assembled in radial direction.
fit key
saddle key
rollpin
pin key
Kennedy keys is also known as
tangential keys
normal keys
saddle keys
rollpin
A key that allows the hub to move along the shaft but prevents the rotation of the shaft.
Woodruff key
feather key
gibs key
square key
For involute spline, the type of fits used
close fit
press fit
sliding fit
all of these
Used for permanent fits, are similar to involute splines except that the pressure angle is 14.5°.
separation load
stub serrations
spline shaft
involute serrations
Are used as couplings, or in addition to other couplings where, in case of overload, there is danger of injury to machines or to material in process.
involute serrations
shear pin
flange coupling
king pin
A coupling that transmits power via the frictional forces induced by pulling the flanges toward each other over slotted tapered sleeves.
flange coupling
ribbed compression coupling
rigid coupling
flanged compression coupling
A coupling used for absorbing some shock and vibration that may appear on one shaft and of preventing the occurrence of reversed stresses caused by the shaft deflecting at the coupling.
rigid coupling
flexible coupling
flange coupling
none of these
For a single Hooke’s coupling, the shaft angle should not be greater than about ____.
10°
15°
12°
30°
Journal bearing composed of two principal parts,
bearing and journal
clearance and fitted
shaft and babbit
shaft and cylinder
