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READINGS MD 2.2

Total questions: 96

Worksheet time: 48mins

Name
Class
Date
1.

A tolerance where the size of a part is permitted to be either larger or smaller than the given dimension

a)

bilateral

b)

unilateral

c)

lateral

d)

none of these

2.

A tolerance where the size of a part may be larger only, or smaller only, than the given dimension.

a)

bilateral

b)

unilateral

c)

lateral

d)

none of these

3.

________ are generally used on those dimensions involved in a fit such as a pin in a hole.

a)

bilateral

b)

unilateral

c)

lateral

d)

none of these

4.

The ASA fits are based on the _________.

a)

basic number system

b)

basic hole system

c)

basic size system

d)

unit system

5.

When the hole is smaller than the shaft, it will take force or pressure to put the cold parts together. The allowance is said to be negative and is termed as the

a)

negative fits of metal

b)

positive fits

c)

integrable

d)

interference of metal

6.

Is the relatively finely spaced irregularities of the surface.

a)

smoothness

b)

lay

c)

waviness

d)

roughness

7.

Irregularities or departures from the nominal surface of greater spacing than roughness are called

a)

smoothness

b)

lay

c)

waviness

d)

roughness

8.

The direction of the predominant surface pattern is

a)

smoothness

b)

lay

c)

waviness

d)

roughness

9.

The surface finish of micrometer anvils in rms

a)

1

b)

3

c)

2

d)

4

10.

The surface finish of heavy cuts and coarse feed

a)

200 rms

b)

80 rms

c)

400 rms

d)

500 or greater rms

11.

It has been said that 80%80\% of the failures of machine parts have been

a)

negligence

b)

compression

c)

torsion

d)

fatigue failures

12.

For wrought steel in its commonly met commercial forms, it is often assumed that the average endurance limit for an average Se (50% survival), the Brinell Hardness is limited to

a)

350

b)

450

c)

400

d)

500

13.

Cazaud quotes values for steel showing Sn/SuS_n/S_u ratios, often called endurance ratio, from ______.

a)

0.23 to 0.65

b)

0.63 to 0.93

c)

0.34 to 0.87

d)

0.34 to 0.45

14.

Is the discontinuity or change of section, such as scratches, holes, bends, or grooves, is a

a)

stress relieving

b)

stress factor

c)

stress causer

d)

stress raiser

15.

The degree of stress concentration is usually indicated by a

a)

power factor

b)

stress factor

c)

service factor

d)

stress concentration factor

16.

In a part at uniform temperature and not acted upon by an external load, any internal stresses that exist are called

a)

residual stress

b)

superposed stress

c)

form stress

d)

control stress

17.

Is a process of prestressing or over-stressing a hollow cylindrical member beyond the elastic range by hydraulic pressure.

a)

prestige

b)

stress relieving

c)

autofrettage

d)

countersinking

18.

When two touching surfaces have a high contact pressure and when these surfaces have minute relative motion, a phenomenon called

a)

prestressing

b)

friction

c)

carving

d)

fretting

19.

Is the process that cold works a limited amount of material, thus giving a higher strength, and it leaves a surface compressive stress.

a)

surface finishing

b)

smoothing

c)

surfacing

d)

surface rolling

20.

When a hot part is cooled suddenly by quenching, there is momentarily a high temperature gradient that induces a stress gradient. Some metal parts under certain conditions crack as a result; this phenomenon is called

a)

thermal-shock failure

b)

thermal fatigue

c)

honing

d)

Quenching

21.

Fatigue strength is increased by repeated loads just below the normal fatigue limit, followed by small step by step increases of the loading. The process is called

a)

mixing

b)

coaxing

c)

coaxing

d)

relieving

22.

Is the diameter of the imaginary cylinder that bounds the crest of an external thread and the roots of an internal thread.

a)

mean diameter

b)

stress diameter

c)

minor diameter

d)

major diameter

23.

Is the distance in inches a screw thread (a helix) advances axially in one turn.

a)

lead

b)

circular pitch

c)

pitch

d)

mean pitch

24.

Is recommended for general use.

a)

UNC

b)

UNEF

c)

UNF

d)

NC

25.

Is frequently used in automotive and aircraft work

a)

UNC

b)

UNEF

c)

UNF

d)

NC

26.

Is particularly useful in aeronautical equipment

a)

UNC

b)

UNEF

c)

UNF

d)

NC

27.

Is used on bolts for high-pressure pipe flanges, cylinder head studs etc.

a)

UNC

b)

UNEF

c)

UNF

d)

8UN

28.

The stress or load induced by the tightening operation

a)

initial stress

b)

residual stress

c)

initial tension

d)

none of these

29.

For non-metallic gaskets, it has been found that they should have a certain minimum amount of compression as ____ for a certain cork gasket.

a)

62%

b)

68%

c)

86%

d)

76%

30.

Is a screw fastening with a nut on it

a)

bolt

b)

rivet

c)

fastener

d)

none of these

31.

Is one that has no nut and turns into a threaded hole.

a)

stud bolt

b)

rivet

c)

U-bolt

d)

screw

32.

An old name for an unfinished through bolt, comes with a square.

a)

coupling bolt

b)

machine bolt

c)

stud bolt

d)

automobile bolt

33.

Is a type of bolt finished all over, usually having coarse threads.

a)

coupling bolt

b)

machine bolt

c)

stud bolt

d)

automobile bolt

34.

Is a type of bolt distinguished by a short portion of the shank underneath the head being square or finned or ribbed.

a)

coupling bolt

b)

machine bolt

c)

stud bolt

d)

carriage bolt

35.

Is a type of bolt threaded on both ends and can be used where a through bolt is impossible.

a)

coupling bolt

b)

machine bolt

c)

stud bolt

d)

carriage bolt

36.

Is a cheap variety of bolt made in small sizes.

a)

stud bolt

b)

carriage bolt

c)

stove bolt

d)

mini bolt

37.

A large wood screw used to fasten machinery and equipment to a wooden base.

a)

lag screw

b)

wood screw

c)

log screw

d)

none of these

38.

The length of contact in a tapped hole should be a minimum of about ____ for cast iron.

a)

D

b)

1.5D

c)

1.2D

d)

2D

39.

When the location of bolt is such that it would normally be shear, it is better practice to use

a)

dummy bolts

b)

mid-pin

c)

crank pin

d)

dowel pins

40.

Is a locking device used to maintain pressure between the threads of the bolt and nut.

a)

lock nuts

b)

gasket

c)

lock washers

d)

lockout

41.

Provides excellent locking properties for light assemblies.

a)

speed nut

b)

an-cor-lox-nut

c)

lock nut

d)

Flexloc nut

42.

Which of the following is not the use of spring?

a)

absorbs energy

b)

measure weight

c)

source of energy in locks

d)

measure the thickness

43.

Is the ratio of mean diameter of coil over the coil diameter.

a)

Wahl factor

b)

diameter ratio

c)

spring index

d)

lead angle

44.

Is the overall length of the spring when it is compressed until all adjacent coils touched.

a)

compressed length

b)

none of these

c)

free length

d)

solid height

45.

Is the length of coil spring under no load.

a)

compressed length

b)

none of these

c)

free length

d)

solid height

46.

In general, steel springs are made of relatively high-carbon steel usually.

a)

more than 0.5%

b)

5%

c)

less than 0.5%

d)

10%

47.

When heat-treated wire is coiled cold, it should be stress relieved for bending stresses after cooling by being heated at some ______.

a)

400°F

b)

700°F

c)

600°F

d)

500°F

48.

Is a low cost spring material, suitable where service is not severe and dimensional precision is not needed.

a)

hard drawn wire spring

b)

helical spring wire

c)

stainless steel

d)

helical tension spring wire

49.

Is a hard drawn also (80% reduction), but it is made of high-grade steel.

a)

music wire

b)

oil tempered wire

c)

song wire

d)

chromium-silicon wire

50.

Is a spring wire with good quality for impact loads and moderately high temperatures.

a)

hard drawn wire spring

b)

helical spring wire

c)

chromium-silicon

d)

helical tension spring wire

51.

Is a type of coil where the helical coil is wrapped into a circle forming an annular ring.

a)

volute spring

b)

motor spring

c)

hair spring

d)

garter spring

52.

A type of spring where thin flat strip wound up on itself as a plane spiral, usually anchored at the inside end.

a)

volute spring

b)

motor spring

c)

hair spring

d)

garter spring

53.

A type of spring made in the form of a dished washer.

a)

volute spring

b)

motor spring

c)

hair spring

d)

Belleville spring

54.

A type of failure due to instability.

a)

slenderness ratio

b)

Buching hum

c)

buckling

d)

stability

55.

Is the ratio of the length of the column and the radius of gyration of the cross-sectional area about a centroidal axis.

a)

power factor

b)

contact ratio

c)

constant ratio

d)

slenderness ratio

56.

Formula that applies to a very slender column.

a)

Column formula

b)

moment formula

c)

slender formula

d)

Euler’s formula

57.

If two principal stress is zero, the state of stress is

a)

biaxial

b)

uniaxial

c)

mono-axial

d)

triaxial

58.

If one principal stress is zero, the state of stress is

a)

biaxial

b)

uniaxial

c)

mono-axial

d)

triaxial

59.

If all the principal stresses have finite values, the system is

a)

biaxial

b)

uniaxial

c)

mono-axial

d)

triaxial

60.

Under theories of failure, for static loading of ductile material, the design stress is

a)

Yield stress/factor of safety

b)

Ultimate stress/factor of safety

c)

factor of safety/yield stress

d)

Endurance strength/factor of safety

61.

Under theories of failure, the value of shear stress is ______ that of tensile stress.

a)

equal

b)

double

c)

half

d)

3 times

62.

The theory of mechanics of materials shows that the results from the octahedral shear stress theory and those from the maximum distortion-energy theory are

a)

relevant

b)

less than

c)

the same

d)

more than

63.

Is the distance measured axially, from a point on one thread to the corresponding point on an adjacent thread.

a)

axial pitch

b)

lead

c)

z-pitch

d)

lead angle

64.

Is the angle between a tangent to the pitch helix and a plane normal to the axis of the screw.

a)

helix angle

b)

tangent angle

c)

lead angle

d)

vertical angle

65.

For ACME thread the pressure angle normal to the thread is

a)

12.5°

b)

14.5°

c)

13.5°

d)

34°

66.

If the thread surfaces are smooth and well lubricated, the coefficient of friction may be as low as

a)

0.12

b)

0.16

c)

0.14

d)

0.10

67.

For doughftul workmanship, the recommended coefficient of friction of thread is

a)

0.120

b)

0.102

c)

0.125

d)

0.234

68.

A screw that requires a positive torque to lower the load, or to loosen the screw if it has been turned tight against a resistance.

a)

power screw

b)

self screw

c)

lock screw

d)

self-locking screw

69.

Is a rotating member transmitting power

a)

axle

b)

line shaft

c)

shaft

d)

countershaft

70.

Is a stationary member carrying rotating member transmitting power.

a)

axle

b)

line shaft

c)

shaft

d)

countershaft

71.

A line shaft is also

a)

countershaft

b)

line shaft

c)

main shaft

d)

head shaft

72.

Is the shaft intermediate between a line shaft and a driven shaft

a)

countershafts

b)

jackshafts

c)

headshafts

d)

all of these

73.

Short shafts on machines are often called

a)

medium shafts

b)

core shafts

c)

spindles

d)

head shafts

74.

For shafts, the shear due to bending is maximum at the neutral plane where the normal stress is

a)

maximum

b)

zero

c)

minimum

d)

constant

75.

Criteria for the limiting torsional deflection vary from 0.08∘0.08^\circ per foot of length for machinery shafts to _____ per foot.

a)

1 degree

b)

3 degrees

c)

2 degrees

d)

4 degrees

76.

For transmission shafts the allowable deflection is 1 degree in a length of _____ diameters.

a)

10

b)

20

c)

15

d)

25

77.

An old rule of thumb for transmission shafting is that the deflection should not exceed ______ of length between supports.

a)

0.01 in per foot

b)

0.03 in per foot

c)

0.02 in per foot

d)

0.04 in per foot

78.

In general, for machinery shafts, the permissible deflection may be closer to

a)

0.02 in/ft

b)

0.01 in/ft

c)

0.002 in/ft

d)

0.03 in/ft

79.

Gleason states that at bevel gears, sizes 5 in to 15 in, the gears should not be lift or depress more than

a)

0.01 in

b)

0.004 in

c)

0.002 in

d)

0.003 in

80.

The speed at which the center of mass will equal the deflecting forces on the shaft; the shaft with its attached bodies will then vibrate violently, since the centrifugal force changes its direction as the shaft turns is

a)

mean speed

b)

critical speed

c)

geometric speed

d)

unit speed

81.

For shaft, the minimum value of numerical combined shock and fatigue factor to be applied in every case to the computed bending moment is

a)

1.0

b)

1.5

c)

1.3

d)

1.8

82.

Most keys are

a)

flat keys

b)

square keys

c)

saddle keys

d)

A & B

83.

It is suggested that the design factor on the yield strength be about 1.5 for the smooth load, about 2 to 2.25 for minor shock loading, and up to ____ for severe shock loads, especially when the loading reverses during operation.

a)

3.0

b)

4.0

c)

3.5

d)

4.5

84.

Typical hub lengths fall between ________.

a)

1.25D to 2.4D

b)

1.25D to 5D

c)

1.3D to 3.4D

d)

D to 7D

85.

A key that is square or flat and tapered, with head.

a)

pin key

b)

saddle keys

c)

gib-head keys

d)

none of these

86.

A key may either straight or tapered. It is usually a drive fit.

a)

pin key

b)

saddle keys

c)

gib-head keys

d)

none of these

87.

A key with one of several patented methods of keying, is driven or pressed into a hole that is small enough to close the slit, assembled in radial direction.

a)

fit key

b)

saddle key

c)

rollpin

d)

pin key

88.

Kennedy keys is also known as

a)

tangential keys

b)

normal keys

c)

saddle keys

d)

rollpin

89.

A key that allows the hub to move along the shaft but prevents the rotation of the shaft.

a)

Woodruff key

b)

feather key

c)

gibs key

d)

square key

90.

For involute spline, the type of fits used

a)

close fit

b)

press fit

c)

sliding fit

d)

all of these

91.

Used for permanent fits, are similar to involute splines except that the pressure angle is 14.5°.

a)

separation load

b)

stub serrations

c)

spline shaft

d)

involute serrations

92.

Are used as couplings, or in addition to other couplings where, in case of overload, there is danger of injury to machines or to material in process.

a)

involute serrations

b)

shear pin

c)

flange coupling

d)

king pin

93.

A coupling that transmits power via the frictional forces induced by pulling the flanges toward each other over slotted tapered sleeves.

a)

flange coupling

b)

ribbed compression coupling

c)

rigid coupling

d)

flanged compression coupling

94.

A coupling used for absorbing some shock and vibration that may appear on one shaft and of preventing the occurrence of reversed stresses caused by the shaft deflecting at the coupling.

a)

rigid coupling

b)

flexible coupling

c)

flange coupling

d)

none of these

95.

For a single Hooke’s coupling, the shaft angle should not be greater than about ____.

a)

10°

b)

15°

c)

12°

d)

30°

96.

Journal bearing composed of two principal parts,

a)

bearing and journal

b)

clearance and fitted

c)

shaft and babbit

d)

shaft and cylinder