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Theory Quiz (DPV10253) - Chapter 3

Total questions: 20

Worksheet time: 20mins

Name
Class
Date
1.

Define the milling machine?

a)

Machine tools in workshop that use pneumatic pressure from compressor

b)

Rotating and multitooth cutter removes material while traveling along a various axes with respect to the workpiece.

c)

Versatile machine tool which is used for fast production

d)

Multipurpose machine tool that used to cut and shape the workpiece.

2.

List TWO (2) type of milling machine.

a)

Horizontal

b)

Manual

c)

Automatic

d)

Vertical

3.

There are parts of milling machine. EXCEPT.

a)

Face mill

b)

Table

c)

Leg

d)

Column

e)

knee

4.

State TWO (2) basic type of milling operation.

a)

Horizontal Milling

b)

Peripheral Milling

c)

Face Milling

d)

Vertical Milling

5.

What part that is used to support all moving & fixed parts of the machine and base itself on shop floor.

a)

Base

b)

Knee

c)

Column

d)

Spindle

6.

What component that is used to transfer the rotation movement from gear and pulley system to rotate the cutter.

a)

Overarm

b)

Arbor

c)

Spindle

d)

Screw Jack

7.

You want to start the project of workshop technology subject. Firstly, you need to support workpiece on machine by clamped using what component?

a)

L-slot

b)

T-slot

c)

Clamper

d)

Jumper

8.

What component that is used as cutting tools typically used in milling machines or machining centres (and occasionally in other machine tools

a)

Milling cutter

b)

Cutter holder

c)

Clamp

d)

Face mill

9.

From the figure, what type of cutting technique is used to make that form?

a)

Conventional milling

b)

End milling

c)

Profile milling

d)

Pocket milling

10.

What is the advantages & disadvantages of Knee-and-column type of milling machine?

a)

High Production

b)

Versatile/Worktable can move in XYZ axis

c)

Only for small material

d)

Worktable only can move in X axis

11.

What is the part that uses to hold the cutters.

a)

Collect Chuck

b)

Cutter holder

c)

Clamping

d)

Overarm

12.

Justify TWO (2) reasons why we need to mount of work piece.

a)

Eliminate work piece from defect or burst

b)

Firmly secured and withstand machining pressure

c)

Follow what lecturer asked

d)

Safety during practical

13.

State the right procedure of mounting process.

a)

Precautionary cleaning > Equipment checking > Packing > Clamping

b)

Equipment checking > Precautionary cleaning > Packing > Clamping

c)

Packing > Clamping > Equipment checking > Precautionary cleaning

14.

Can you identify what form of clamping from that figure.

a)

Ordinary clamp

b)

"U" clamp

c)

Gooseneck clamp

d)

T-bolt

15.

What condition that suitable to use vise for work mounting and clamping of work piece?

a)

Medium size part

b)

Big size part

c)

Big production work

d)

Small production work

16.

That figure shows universal vise. how much the maximum angle that universal vise can rotate?

a)

90 degree

b)

180 degree

c)

270 degree

d)

360 degree

17.

In theoretical consideration, List TWO (2) of milling parameters that important when handling milling machine.

a)

Cutting speed

b)

Depth of cut

c)

Type of face mill

d)

Type of mounting tools

18.

For the first initial step, what the action that we take to achieve target measurement for rectangular shape of steel block by using milling machine?

a)

Using face mill to shape the steel block with high speed of rotation

b)

Roughing the steel block with the measurement specification

c)

Finishing the steel block to make it more clean and clear

d)

Measure the origin block by using vernier caliper based on technical drawing

19.

What TWO (2) steps that important to make sure the surface of work piece in the best condition before submit to the client?

a)

Roughing

b)

Finishing

c)

Polishing

d)

Spraying

e)

painting

20.

From your opinion, state TWO (2) precaution when handling the milling machine.

a)

Hazard when drilling machine rotate, you try to pull out the face mill

b)

Make sure you always replace back the guard before starting milling machine

c)

Make sure you mounting and clamping work piece tightly,

d)

Using automatic programming to make it more safer and easier.